Parker DB Series User Manual

DB Series Nitrogen Generator
Owner’s Manual
Models: DB5-20

Parker DB Series Specifications

General

Power Output	Varies by model
Engine Type	Varies by model
Fuel Tank Capacity	Varies by model
Noise Level	Varies by model
Weight	Varies by model
Dimensions	Varies by model
Voltage	Varies by model
Frequency	Varies by model
Phase	Varies by model

Summary

Safety Information

User Responsibility

User's responsibility for product selection, use, and compliance with standards.

Factory Contact Information

Provides phone numbers and emails for Parker Hannifin customer support and sales.

Markings and Symbols

Disposal of Equipment

Guidelines for proper disposal of the nitrogen generator and its components.

Description

1.1 Generator Model Number Identification

Details how to identify the specific model number of the generator.

1.2 Flow Rates

Provides nitrogen and air flow rate data for different models and oxygen purities.

1.3 Technical Specifications

Lists technical specifications including ambient temperature, pressure, and power supply.

1.4 Weight and Dimensions

Presents weight and dimensional data for various generator models.

1.5 Product Selection and Correction Factors

Explains how to select the product and use correction factors for inlet pressure.

Installation and Commissioning

2.1 Receiving and Inspecting the Equipment

Instructions for checking the equipment for damage upon delivery.

2.2 Unpacking

Steps for unpacking the generator and buffer tank.

2.3 Recommended System Layout

Guidance on optimal placement of the generator within a system.

2.4 Inlet Air Quality Requirements

Specifies the required quality standards for inlet compressed air.

2.5 General Mechanical Requirements

Outlines general mechanical considerations for installation and piping.

2.6 Environment

Details environmental conditions required for generator installation and operation.

2.7 Space Requirements

Specifies the necessary clearance around the equipment for installation and maintenance.

2.8 Connecting the Generator & Buffer Tank

Instructions for connecting the nitrogen generator to the buffer tank.

General Operation

3.1 Equipment Overview

Provides a visual and descriptive overview of the generator's components.

3.2 Nitrogen Generator Connections

Details the required connections for air inlet, nitrogen outlet, and power supply.

3.3 Operator Interface Definitions

Explains the functions of the operator interface components like the HMI and keypad.

3.4 Operator Interface Overview

Illustrates the layout and components of the generator's control interface.

Human Machine Interface (HMI)

4.1 HMI Backlight

Describes how the HMI backlight color indicates the generator's status.

4.2 Operating Screens

Details the information displayed on the main operating, model information, and hour meter screens.

4.3 Main Menu

Explains how to access and navigate the main menu options.

4.4 Alarm Log Menu and Settings

Covers reviewing, clearing the alarm log, and setting the date/time.

4.5 Settings Menus

Outlines access to various settings menus like High Oxygen Alarm, Standby, etc.

4.6 High Oxygen Alarm Menu and Settings

Details configuration for high oxygen warning and alarm parameters.

4.7 Standby Menu and Settings

Explains how to configure standby mode settings like delay timer and pressure.

4.8 Maintenance Timer Menu and Settings

Covers setting and resetting the maintenance timer.

4.9 Security Menus and Settings

Describes setting and clearing passcodes to protect configuration settings.

4.10 Relay Menus and Settings

Details the programming options for the generator's relays.

4.11 Data Logging Menu and Settings

Explains how to enable and configure data logging.

4.12 Factory Settings

Describes how to access and reset factory settings and configure flow sensors.

4.14 Alarm Popup Screens

Illustrates common alarm messages and how to acknowledge or reset them.

Communications

5.1 MODBUS Register Map

Provides a map of Modbus registers for system communication.

5.2 Configuring Static IP Address

Step-by-step guide to configuring a static IP address for the PLC.

5.3 RS232 or RS485 Communications

Information on using RS232 or RS485 communication via a gateway.

5.4 Configuring SW2400-MOD MODBUS-TCP to MODBUS-RTU Option

Instructions for configuring the gateway for Modbus TCP to RTU conversion.

Modbus Routing

Details how to configure Modbus routing for network communication.

Serial Port Configuration

Instructions for configuring serial port settings for RS485 network.

Startup and Shutdown

6.1 Pre-Startup Procedure

Essential checks and procedures to perform before initial startup.

6.2 Initial Startup

Step-by-step guide for the first-time startup of the generator.

6.3 Normal Startup

Procedure for starting the generator after it has been previously operated.

6.4 System Adjustment

How to adjust pressure and flow rate settings post-startup.

6.5 Shutdown

Procedures for safely shutting down the nitrogen generator.

Service & Preventative Maintenance

7.1 Service Intervals

Schedule and guidelines for routine maintenance based on operating hours.

7.2 Spare Parts

Lists part numbers for common replacement components.

7.3 Maintenance Kits

Details available maintenance kits for different service intervals.

Troubleshooting

Flow Schematics

General Arrangement Drawings

Electrical Schematic

Carbon Molecular Sieve SDS

SECTION 1: Identification of the Substance/Mixture and of the Company/Undertaking

Identifies the product, supplier, and emergency contact information.

SECTION 2: Hazards Identification

Outlines the hazards associated with the carbon molecular sieve material.

SECTION 3: Composition/Information on Ingredients

Details the composition of the product.

SECTION 4: First Aid Measures

Provides instructions for first aid in case of exposure.

SECTION 5: Firefighting Measures

Guidance on extinguishing media and firefighting procedures.

SECTION 8: Exposure Controls/Personal Protection

Specifies exposure limits and personal protective equipment recommendations.

SECTION 9: Physical and Chemical Properties

Lists the physical and chemical properties of the carbon molecular sieve.

SECTION 10: Stability and Reactivity

Information on the stability, reactivity, and incompatible materials.

SECTION 11: Toxicological Information

Details toxicological effects and health hazards.

SECTION 12: Ecological Information

Information on the environmental impact of the substance.

SECTION 13: Disposal Considerations

Guidelines for proper waste treatment and disposal.

SECTION 14: Transport Information

Information regarding transportation regulations for the product.

SECTION 15: Regulatory Information

Lists relevant US federal and state regulations.

SECTION 16: Other Information

Includes revision information, author, and NFPA ratings.