PGO BR-500 - BR-500 Periodic Maintenance Schedule

In order to achieve safe riding, good performance and reduce pollution, please execute the following
recommended maintenance table base upon average driving condition. Driving in unusual dusty areas,
require more frequent servicing.
1. BR-500 periodical maintenance table:
MONTHS/DISTANCE(IN KM)FOR CHECKING
Item Checking Content
1 or
1000
km
6 or
3000k
12 or
6000k
9 or
9000k
24 or
12000k
36 or
18000k
48 or
24000k
* Engine oil level check Check when engine is cold I Inspect it per 1,000km
* Engine oil Replace 1,500cc when without
replace Oil filter.
Replace 1,700cc when replace
Oil filter together
R Replace it per 3,000km
* Oil Filter Replace R Replace it per 6,000km
* Air filter Replace it if required I I R I R R R
* Engine Gear oil Replace with 250 cc R R R R R
* Transmission Gear oil
Replace with 750 cc R R R R R
Brake performance Leaking and function check I I I I I I I
Brake oil, disk, pad,
hose, master cylinder
Leaking and worn -out check or
replace it if necessary
I I I I I I I
Cooling water, radiator,
hose
Leaking check and clean the
radiator if necessary
I I I I I I I
* Clutch linings Check or replace it if necessary I I I I I I
Tires Worn-out check or replace it if
necessary
I I I I I I
* Wheel bearing Fasten tightly if loosen I I I I I I
* Driving CV joint Lubricate & check the slack I I C,A,L I C,A,L I C,A,L
* Chassis suspension
arm, spindle
Check looseness. Add grease if
required
I I C,A,L I C,A,L I C,A,L
* Steering joint & rod Check looseness. Adjust it if
required
I I I
* Absorber Leaking and function check I I I I
Parking Function check or replace it if
required
I I I I I I I
Nuts, bolts, fasteners Tighten it if required I I I I I I I
Battery Recharge the battery it requi
red.
Clear the poles.
I I I I I I I
* Valve gap When engine is cool :
BR-500: 0.15mm for IN
0.15mm for EX
Check and Adjust it when necessary
Spark plug Clear or replace if required I I I I I I
* V belt Worn out check or replace if
necessary.
I P R I R
* Fuel feeding system Crack and blockage check.
Replace it if necessary.
I I I
* Engine idle speed 1500±50 rpm
A A A A A A A
* EMS check Check and reset the system
referring to EMS inspection
A A A A A A A
P.3-2
PGO BR-500 ENGINE
Maintenance