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PIAGGIO Ape User Manual
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MANUALE
STAZIONE DI
SERVIZIO
APE TM Benzina
© Copyright 2012 - PIAGGIO & C. S.p.A. Pontedera.
All rights reserved. No part of this publication may be reproduced.
This publication has been edited by:
After sales - PIAGGIO & C. S.p.A.
V.le Rinaldo Piaggio, 23 - 56025 PONTEDERA (Pi)
ITALY
www.piaggio.com
1
3
Table of Contents
Index of Topics
5
General Guidelines
7
Maintenance Guidelines
7
Key
7
Ignition Timing Check
13
Characteristics
15
Tightening Torques
18
Engine Unit
18
Cylinder-Piston Oversizes
20
Piston Ring Oversizes
21
Crankshaft Alignment Check
21
Rod Small End Bushing - Pin
22
Oil Pump
22
Tooling
25
Special Tools
26
Scheduled Maintenance Chart
32
Suggested Products Chart
34
Carburettor
34
Carburetor Characteristics
35
Idle Adjustment
35
Secondary Air System
37
Settings and Adjustments
38
Headlight Aiming
38
Headlights Aiming Inspection
38
CO Check
41
Probable Cause and Troubleshooting
43
Poor Performance
44
Starting Difficulties
44
Gearbox
44
Brakes
45
Suspensions and Steering
45
Troubleshooting
45
Electric Circuit Diagram
48
Key-Switch
56
Turn Signal Switch
58
Horn Button
58
Headlight Switch
59
Voltage Regulator
61
Starter Motor
61
Dynamotor Maintenance
62
Bench Tests
65
Battery Charge - Charging Curve
69
Battery Maintenance
70
Removal of Engine from the Frame
73
Drain Oil from Engine
73
Notes Relating to Reassembly
73
Flywheel
76
Crankcase Splitting
76
Fly-Wheel Side Half-Crankcase
78
Bearings on Half-Crankcase Clutch-Side
79
Differential Assembly
81
Clutch Assembly
82
Cylinder/Piston Assy - Carburettor
84
Crankshaft
84
Brake Pump
99
Shoes and Drums
100
Parking Brake
103
Steering Box Assembly
105
Rack Clearance Adjustment
107
Upper Housing
108
Upper Seat of the Lower Steering Bearing
109
Steering Upper Bearing Ring - Fitting
110
Lower Housing
111
Front Wheel Brake Drum
112
Bottom Seat of the Steering Bottom Bearing - Fitting
112
Lower Seat of the Upper Bearing and Upper Seat of the Steering Lower Bearing - Fitting
113
Front
116
Ball Bearing - Removal
116
Roller Bearing - Removal
116
Front Wheel Brake Drum Locking
118
The Two Wedge Washers - Removal
120
Pin and Roller Bushings - Removal
120
Roller Bushing 2Nd Expulsion - Removal/Installing
121
Washers Wedging
125
Flexible Joint - Removal
125
Oil Sealing Axle Shaft and Cover
126
Hub Lock-Nut
126
Brake Drum - Removal
126
Wheel Hub from Triangle - Removal
127
Seal Ring and Roller Bearing - Removal
127
Wheel Axle - Removal
127
Internal Bushing, Roller Gearing on Wheel Axle
132
Wheel Hub - Brake Drum - Flexible Joint
132
Windscreen
137
Fuel Consumption Control on Road
142
Set up of the Vehicle Prior to Use
142
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PIAGGIO Ape Specifications
General
Brand
PIAGGIO
Model
Ape
Category
Automobile
Language
English
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