PIAGGIO Ape - Page 4

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Vehicle intactness The incomplete or non-observance of these regulations leads to the risk of serious

damage to the vehicle and sometimes even the invalidity of the guarantee.

Main Page

Index of Topics5
General Guidelines7
Maintenance Guidelines7
Key7
Ignition Timing Check13
Characteristics15
Tightening Torques18
Engine Unit18
Cylinder-Piston Oversizes20
Piston Ring Oversizes21
Crankshaft Alignment Check21
Rod Small End Bushing - Pin22
Oil Pump22
Tooling25
Special Tools26
Scheduled Maintenance Chart32
Suggested Products Chart34
Carburettor34
Carburetor Characteristics35
Idle Adjustment35
Secondary Air System37
Settings and Adjustments38
Headlight Aiming38
Headlights Aiming Inspection38
CO Check41
Probable Cause and Troubleshooting43
Poor Performance44
Starting Difficulties44
Gearbox44
Brakes45
Suspensions and Steering45
Troubleshooting45
Electric Circuit Diagram48
Key-Switch56
Turn Signal Switch58
Horn Button58
Headlight Switch59
Voltage Regulator61
Starter Motor61
Dynamotor Maintenance62
Bench Tests65
Battery Charge - Charging Curve69
Battery Maintenance70
Removal of Engine from the Frame73
Drain Oil from Engine73
Notes Relating to Reassembly73
Flywheel76
Crankcase Splitting76
Fly-Wheel Side Half-Crankcase78
Bearings on Half-Crankcase Clutch-Side79
Differential Assembly81
Clutch Assembly82
Cylinder/Piston Assy - Carburettor84
Crankshaft84
Brake Pump99
Shoes and Drums100
Parking Brake103
Steering Box Assembly105
Rack Clearance Adjustment107
Upper Housing108
Upper Seat of the Lower Steering Bearing109
Steering Upper Bearing Ring - Fitting110
Lower Housing111
Front Wheel Brake Drum112
Bottom Seat of the Steering Bottom Bearing - Fitting112
Lower Seat of the Upper Bearing and Upper Seat of the Steering Lower Bearing - Fitting113
Front116
Ball Bearing - Removal116
Roller Bearing - Removal116
Front Wheel Brake Drum Locking118
The Two Wedge Washers - Removal120
Pin and Roller Bushings - Removal120
Roller Bushing 2Nd Expulsion - Removal/Installing121
Washers Wedging125
Flexible Joint - Removal125
Oil Sealing Axle Shaft and Cover126
Hub Lock-Nut126
Brake Drum - Removal126
Wheel Hub from Triangle - Removal127
Seal Ring and Roller Bearing - Removal127
Wheel Axle - Removal127
Internal Bushing, Roller Gearing on Wheel Axle132
Wheel Hub - Brake Drum - Flexible Joint132
Windscreen137
Fuel Consumption Control on Road142
Set up of the Vehicle Prior to Use142

PIAGGIO Ape - Page 4

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