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XEVO 125 Euro 3
PIAGGIO XEVO 125 Euro 3 User Manual
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Rear side fairings
C
OPERTURE
POSTERIORI
Code
Action
Duration
1
005048
Licence plate holder - Re-
placement
2
005033
Glove-box light switch - Re-
placement
3
004081
Glove box door - Replace-
ment
4
004174
Trunk levers - Replacement
5
004080
Trunk flap support - Replace-
ment
6
005131
Licence plate light support -
Replacement
Time
XEVO 125 Euro 3
TIME - 46
283
285
Table of Contents
Index of Topics
5
Characteristics
7
Rules
8
Safety Rules
8
Maintenance Rules
8
Vehicle Identification
9
Dimensions and Mass
9
Weights and Dimensions
10
Transmission
10
Brakes
11
Capacities
11
Frame and Suspensions
11
Electrical System
11
Carburettor
12
125Cc Version
12
Kehin
12
Tightening Torques
12
Chassis
13
Front Suspension
13
Rear Suspension
13
Front Brake
13
Table of Contents
14
Crankcase and Crankshaft
14
Engine - Flywheel
14
Engine - Transmission
14
Engine - Cylinder Head
14
Cylinder - Piston Assy
15
Engine Coupling Categories
15
Assembly Clearances
15
Overhaul Data
15
Crankcase - Crankshaft - Connecting Rod
16
Crankshaft - Crankcase
16
Crankcase - Crankshaft Couplings
16
Fitting Clearances
17
Crankshaft/Crankcase Axial Clearance (H)
17
Slot Packing System
18
Axial Clearance between Crankshaft and Connecting Rod
18
Compression Ratio
19
Oversizes
20
Products
21
Recommended Products Table
21
Tooling
23
Appropriate Tools
24
Maintenance
35
Maintenance Chart
36
Every 2 Years
36
Every 3,000 Km
36
After 1,000 Km
36
Spark Plug
37
Checking the Spark Advance
40
Spark Plug
41
Hub Oil
42
Replacement
43
Air Filter
44
Engine Oil
44
Recommended Products
44
Checking the Ignition Timing
47
Checking the Valve Clearance
47
Level Check
48
Adding Engine Coolant
48
Braking System
48
Cooling System
48
Top-Up
49
Headlight Adjustment
49
SAS Filters Inspection and Cleaning
50
Troubleshooting
51
Poor Performance
52
Rear Wheel Spins at Idle
52
Starting Difficulties
52
Excessive Oil Consumption/Exhaust Smoke
53
Insufficient Lubrication Pressure
53
Engine Tends to Cut-Off at Full Throttle
54
Engine Tends to Cut-Off at Idle
54
Excessive Exhaust Noise
54
High Fuel Consumption
55
SAS Malfunctions
55
Transmission and Brakes
55
Clutch Grabbing or Performing Inadequately
55
Rear Wheel Rotates with Engine at Idle
56
Brakes Overheating
56
Controls
57
Steering Controls and Suspensions
57
Conceptual Diagrams
62
Ignition
62
Headlights and Automatic Starter Section
63
Battery Recharge and Starting
64
Level Indicators and Enable Signals Section
65
Devices and Accessories
66
Immobiliser
67
Checks and Inspections
67
Diagnostic Codes
69
Virgin Circuit
69
Diagnostic Code - 2 Flashes
70
Diagnostic Code - 3 Flashes
70
Ignition Circuit
71
No Spark Plug
71
HV Coil Secondary Check
72
HV Primary Coil Check
72
Electric Characteristic
72
Stator Check
73
Pick-Up
73
HV Coil
73
Voltage Regulator Check
75
Recharge System Voltage Check
75
Choke Inspection
75
Turn Signals System Check
76
Lights List
77
Light Bulb Table
77
Fuses
77
Fuse Table
78
Dashboard
80
Sealed Battery
81
Dry-Charge Battery
82
Commissioning a New Dry-Charged Battery
82
Pump Electrics Check
83
Connectors
83
Pump Supply
83
Fuel Pump Connector
83
Turn Indicator Control Device Connector
84
Voltage Regulator Connector
84
Automatic Starter Connector
84
Fuel Electric Pump Control Device Connector
84
Electronic Control Unit Connector
85
Instrument Panel Connector «A»
85
Instrument Panel Connector «B»
85
Engine from Vehicle
87
Exhaust Assy. Removal
88
Removal of the Engine from the Vehicle
88
Engine
93
Air Duct
94
Automatic Transmission
94
Transmission Cover
94
Removing the Driven Pulley Shaft Bearing
95
Refitting the Driven Pulley Shaft Bearing
95
Removing the Driven Pulley
96
Inspecting the Clutch Drum
96
Checking the Bell Working Surface Eccentricity
96
Removing the Clutch
97
Pin Retaining Collar
98
Inspecting the Clutch
98
Removing the Driven Half-Pulley Bearing
99
Inspecting the Driven Fixed Half-Pulley
99
Inspecting the Driven Sliding Half-Pulley
100
Refitting the Driven Half-Pulley Bearing
100
Movable Driven Half-Pulley Dimensions
100
Refitting the Driven Pulley
101
Inspecting the Clutch Spring
102
Refitting the Clutch
102
Clutch Unit Nut on Driven Pulley
103
Drive-Belt
104
Removing the Driving Pulley
105
Inspecting the Rollers Case
105
Refitting the Driving Pulley
106
Drive Pulley Nut
107
Refitting the Transmission Cover
108
End Gear
108
Removing the Hub Cover
108
Removing the Wheel Axle
109
Removing the Hub Bearings
109
Removing the Wheel Axle Bearings
110
Inspecting the Hub Shaft
111
Inspecting the Hub Cover
111
Refitting the Wheel Axle Bearing
111
Refitting the Hub Cover Bearings
112
Refitting the Hub Bearings
113
Refitting the Ub Cover
113
Flywheel Cover
114
Removing the Stator
114
Flywheel and Starting
115
Refitting the Flywheel Cover
115
Refitting the Stator
115
Stator Assembly Screws (°)
115
Removing the Flywheel Magneto
116
Inspecting the Flywheel Components
116
Refitting the Flywheel Magneto
116
Refitting the Starter Motor
117
Cylinder Assy. and Timing System
117
Removing the Intake Manifold
117
Starter Motor Screws
117
Removing the Rocker-Arms Cover
118
Removing the Timing System Drive
118
Removing the Cam Shaft
119
Removing the Cylinder Head
121
Removing the Valves
121
Removing the Cylinder - Piston Assy.
121
Inspecting the Small End
123
Inspecting the Wrist Pin
123
Inspecting the Piston
125
Inspecting the Piston Rings
125
Removing the Piston
126
Choosing the Gasket
127
Refitting the Piston Rings
128
Refitting the Cylinder
128
Inspecting the Cylinder Head
129
Inspecting the Timing System Components
130
Inspecting the Valve Sealings
130
Inspecting the Valve Housings
131
Inspecting the Valves
131
Inspecting the Springs and Half-Cones
133
Refitting the Valves
134
Inspecting the Cam Shaft
134
Refitting the Head and Timing System Components
136
Timing Chain Tensioner Support Screw
136
Timing System Components Assembly
139
Tappet Cover Screws
139
Refitting the Intake Manifold
140
Crankcase - Crankshaft
140
Splitting the Crankcase Halves
140
Inspecting the Crankshaft Alignment
143
Inspecting the Crankcase Halves
144
Inspecting the Crankshaft Plain Bearings
145
Refitting the Crankcase Halves
147
Engine Oil Drainage Plug/Mesh Filter
148
Oil Pressure Check
150
Crankshaft Oil Seals
151
Removing the Oil Sump
156
Inspecting the By-Pass Valve
156
Inspecting the One-Way Valve
157
SAS Valve
157
Refitting the Oil Sump
157
Inspecting the Cut-Off
158
Fuel Supply
159
Refitting the Carburettor
165
Inspecting the Valve and Needle
169
Inspecting the Automatic Choke Device
171
Adjusting the Idle
173
Suspensions
175
Front Wheel Hub Overhaul
176
Removing the Front Wheel
176
Refitting the Front Wheel
179
Handlebar
179
Front Fork
180
Spring Length Check
182
Steering Bearing
185
Specific Tooling
186
Rear
189
Removing the Rear Wheel
189
Remove the Full Muffler Assembly
189
Swing-Arm
190
Refitting the Rear Wheel
190
Shock Absorbers
195
Centre-Stand
196
Side Stand
197
Rear Brake Calliper
200
Front Brake Calliper
200
Rear Brake Disc
201
Disc Inspection
201
Front Brake Disc
202
Front Brake Pads
204
Rear Brake Pads
205
Rear - Combined
206
Brake Fluid Level Check
207
Rear Brake Pump - Combined
209
Circuit Diagram
212
Cooling Circuit
212
System Bleed
213
Thermostat
213
Driving Mirrors
218
Side Fairings
218
Seat
218
Rear Handlebar Cover
219
Instrument Panel
219
Front Handlebar Cover
219
Headlight Assy.
220
Frame Central Cover
221
Legshield
222
Knee-Guard
223
Taillight Assy.
224
Front Wheel Housing
224
License Plate Light
225
Footrest
225
License Plate Holder
227
Helmet Bay
229
Fuel Tank
230
Front Mudguard
231
Top-Case
232
Handles and Top Side Fairings
233
Flyscreen
233
Analogue Instrument Panel Support
234
Pre-Delivery
235
Aesthetic Inspection
236
Tightening Torques Inspection
236
Levels Check
237
Road Test
237
Test Ride
237
Static Test
238
Functional Inspection
238
Time
239
Crankcase
241
Crankshaft
242
Cylinder Assy.
243
Cylinder Head Assy.
244
Rocker Arms Support Assy.
245
Cylinder Head Cover
246
Oil Filter
247
Driven Pulley
248
Oil Pump
249
Final Gear Assy.
250
Driving Pulley
251
Starter Motor
253
Flywheel Magneto
254
Exhaust Pipe
257
Air Cleaner
258
Frame
259
Legshield Spoiler
261
Rear Cover
263
Central Cover
264
Mudguard
265
Rear Shock-Absorber
267
Handlebar Covers
268
Handlebar Components
269
Locks
273
Electric Devices
279
Electronic Controls
281
Transmissions
282
Rear Side Fairings
284
Windscreen
288
Stickers
289
4
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PIAGGIO XEVO 125 Euro 3 Specifications
General
Brand
PIAGGIO
Model
XEVO 125 Euro 3
Category
Scooter
Language
English
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