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Pinnacle microguard User Manual

Pinnacle microguard
48 pages
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Installation Manual
for the
Metal Box Controller Module

Table of Contents

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Pinnacle microguard Specifications

General IconGeneral
BrandPinnacle
Modelmicroguard
CategorySecurity Sensors
LanguageEnglish

Summary

Safety Instructions Overview

Safety Warning and Hazard Definitions

Explains DANGER, WARNING, CAUTION, and NOTICE levels for safety, and defines safety instructions.

Proper Usage and Limitations

Proper Usage and Limitations Details

Guidelines for correct installation, operation, and maintenance of the MicroGuard system.

Introduction

Theory of Operation

Explains how the infrared light curtain detects obstructions to stop machinery.

System Safety Features

Details the redundant architecture and self-checking mechanisms for enhanced system safety.

Specifications

Standard Features

External Relay Check

Details the feature for monitoring external relays for shorts or opens.

Standard Features Continued

Optional Features

Auto Blank Functionality

Allows programming object size/location to detect movement and trigger shutdown.

Optional Features Continued

Emergency Stop Input

Describes the option for achieving Category 4 safety using normally-closed E-stop contacts.

Guarding Mute-Out

Allows bypassing the light curtain during non-hazardous machine cycle phases.

Floating Blank Operation

Permits workpieces to move within limits without triggering shutdown, with configurable blanking sizes.

Installation Procedures

Initial Setup and Safety Checks

Covers testing the unit, determining safety distance, and checking for shock/vibration.

Mounting and Positioning

Details mounting pylons and placing the controller module in an accessible location.

Wiring and Interface Connections

Explains wiring power, interfacing output contacts, and optional inputs/outputs.

Alignment and Finalization

Covers aligning the light curtain, mechanical guarding, and seeking installation assistance.

Installation Procedures Continued

Alignment Procedure

Step-by-step guide for aligning the emitter and receiver pylons for optimal performance.

Controller Module Setup and Wiring

Details terminal connections, relay usage, and cautions for controller module setup.

Light Curtain Test Procedure

Describes how to test the light curtain's blocking detection and machine stop response.

Operations

ANSI Standard B11.19-2010

Safety Distance Calculation Formula

Provides the formula and parameters for calculating safety distance from the point of operation.

Appendix A: Diagnostics and Troubleshooting

Appendix A: Diagnostics and Troubleshooting Continued

Appendix B: Regulations and Guidelines

OSHA Regulations for Safeguarding

Cites OSHA standards related to point of operation safeguarding and machine guarding.

Machine Control Reliability Requirements

Outlines standards for control system reliability and safe failure behavior.

Appendix B: Regulations and Guidelines Continued

Appendix D: USB Diagnostic Codes

Appendix D: USB Diagnostic Codes Continued