Contents
Quick Reference Specifications.........................................1
Safety Precautions...........................................................2
Refueling and Storage of Fuel Cylinders.............................4
Canadian Safety Requirements..........................................4
Operator Responsibility.......................................................5
Test for Operator-Ear Sound Pressure Level.......................5
Test for Hand-Arm Vibration................................................5
Machine Preparation..........................................................6
Unpacking the Machine.........................................6
Filling the LP Cylinder............................................6
Installing the LP Cylinder.......................................6
Controls and Instruments......................................7
Machine Components..........................................7
Engine Ignition Switch............................................8
Bail Throttle............................................................8
SafeSense Emissions Monitoring System...........8
Hour Meter/Tachometer.......................................9
Rok-Bak................................................................9
Brush Change......................................................10
Fuses...............................................................10
Transport Cart......................................................11
How the Machine Works....................................................11
Pre-Operation Checklist.................................................11
LP Fuel Cylinder.............................................................11
Installing the LP Fuel Cylinder...........................................11
Starting the Machine.......................................................13
Stripping..................................................................13
Idling and Stopping the Machine......................................13
Machine Troubleshooting.................................................14
Scheduled Maintenance Chart..........................................15
Maintenance ..................................................................16
Oil Level Inspection..............................................16
Oil Change...........................................................16
Oil Filter Replacement........................................16
Spark Plug Inspection and Replacement..............17
Air Filter Inspection and Replacement..................17
Inspect Fuel Hose and Connections.....................17
Engine Dust Filter................................................18
Check and adjust valve clearance/Retorque
Heads..................................................18
Clean and lap valve-seating surface....................18
Head Bolt Maintenance.......................................18
Cooling Fin Maintenance......................................18
Inspect Brushes...................................................18
Belt Maintenance..................................................18
Battery Maintenance............................................19
Machine Storage..................................................19
Repacking the Machine........................................19
Transporting the Machine.....................................19
Tire Maintenance.................................................19
Machine Specifications....................................................20
Wiring Schematic (with SafeSense)..................................21
Wiring Schematic (without SafeSense)............................22
Connections (with SafeSense)..........................................23
Connections (without SafeSense).....................................25
Engine Assembly............................................................27
Frame Assembly.............................................................29
Bulkhead Assembly......................................................31
Main Assembly................................................................33
Main Assembly Deck.........................................................35
Regulator, Handle, and Hood Assembly..........................37
Transport Cart..................................................................39
Small Off Road Engine Certification Warranty Form..........42
Warranty................................................................43
Safety Awareness Form....................................................44