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Pioneer PDP-R04G User Manual

Pioneer PDP-R04G
233 pages
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ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2003
ARP3188
T – ZZK DEC. 2003 Printed in Japan
MEDIA RECEIVER
PDP-R04G
CONTENTS
1. CONTRAST OF MISCELLANEOUS PARTS
..............
2
2. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM
......
8
3. PCB CONNECTION DIAGRAM
................................
34
4. ADJUSTMENT ITEMS
..............................................
39
5. TROUBLE SHOOTING
.............................................
42
Model No. Order No. Remarks
PDP-R04E/WYVI6 ARP3179
¶ This service manual should be used together with the following manual(s):
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
¶ For SPECIFICATIONS and PANEL FACILITIES, refer to the operating instructions.
¶ Please connect it to the PLASMA DISPLAY PDP-504PG or PDP-434PG, for adjustment
and operation inspection.
Model Type Power Requirement Remarks
PDP-R04G TLDFR AC110-240V
For details, refer to "Important symbols for good services".

Table of Contents

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Pioneer PDP-R04G Specifications

General IconGeneral
HDMI Outputs1
Component Video Outputs1
Digital Audio Inputs (Optical)2
Digital Audio Inputs (Coaxial)1
TypeReceiver

Summary

Contrast of Miscellaneous Parts

Contrast Table for PDP-R04G/TLDFR and PDP-R04E/WYVI6

Compares PDP-R04G/TLDFR and PDP-R04E/WYVI6 models, highlighting differences.

Exploded Views and Parts List

Packing and Packaging Components

Details the components included in the product's packaging.

Exterior Section

Exterior Section Parts List

Lists all external parts and their corresponding part numbers.

Front Section

Front Section Parts List

Lists all parts related to the front panel assembly.

Block Diagram and Schematic Diagram

Block and Schematic Diagrams

Provides overall block and schematic diagrams for signal routing.

Signal Route Overview

Illustrates the signal flow throughout the receiver's main blocks.

MR Main Board Assy Details

MR Main Board Assembly (1/13) - GR Block

Details the GR block of the MR Main Board Assembly.

MR Main Board Assembly (2/13) - MICHAEL Main Block

Details the MICHAEL Main block of the MR Main Board Assembly.

MR Main Board Assembly (3/13) Details

Provides details for the MR Main Board Assembly, covering various blocks.

MR Main Board Assembly (4/13) - AD Main Block

Details the AD Main block of the MR Main Board Assembly.

MR Main Board Assembly (5/13) - AD Sub Block

Details the AD Sub block of the MR Main Board Assembly.

MR Main Board Assembly (6/13) - HDMI RX Block

Details the HDMI RX block of the MR Main Board Assembly.

MR Main Board Assembly (7/13) - ROZ Block

Details the ROZ block of the MR Main Board Assembly.

MR Main Board Assembly (8/13) - CELIA Block

Details the CELIA block of the MR Main Board Assembly.

MR Main Board Assembly (9/13) - MIKE Block

Details the MIKE block of the MR Main Board Assembly.

MR Main Board Assembly (10/13) - MIKE Flash Block

Details the MIKE Flash block of the MR Main Board Assembly.

MR Main Board Assembly (11/13) - MAIN UCOM Block

Details the MAIN UCOM block of the MR Main Board Assembly.

MR Main Board Assembly (12/13) - MR I/F Block

Details the MR I/F block of the MR Main Board Assembly.

MR Main Board Assembly (13/13) - Regulator Block

Details the Regulator block of the MR Main Board Assembly.

AV Board Assy Details

AV Board Assembly (1/8) - Tuner Block

Details the Tuner block of the AV Board Assembly.

AV Board Assembly (2/8) - AV I/O Block

Details the AV I/O block of the AV Board Assembly.

AV Board Assembly (3/8) - SW Block

Details the SW block of the AV Board Assembly.

AV Board Assembly (4/8) - AV_REG Block

Details the AV_REG block of the AV Board Assembly.

AV Board Assembly (5/8) - IF Block

Details the IF block of the AV Board Assembly.

AV Board Assembly (6/8) - UCOM Block

Details the UCOM block of the AV Board Assembly.

AV Board Assembly (7/8) - Teletext Block

Details the Teletext block of the AV Board Assembly.

AV Board Assembly (8/8) - Memory_SW Block

Details the Memory_SW block of the AV Board Assembly.

MDR Assy Details

MDR Assy Schematic Diagram

Provides the schematic diagram for the MDR Assy.

SR Assy Details

SR Assy Schematic Diagram

Provides the schematic diagram for the SR Assy.

Front Assy Details

Front Assy (1/2) - Front Block

Details the front block of the Front Assy.

Front Assy (2/2) - Sensor Block

Details the sensor block of the Front Assy.

LED Assy Details

LED Assy Schematic Diagram

Provides the schematic diagram for the LED Assy.

REG Assy Details

REG Assy Schematic Diagram

Provides the schematic diagram for the REG Assy.

AC SW Assy and Power Supply Unit

Power Supply Unit Schematic

Details the schematic diagram of the Power Supply Unit.

AC SW Assy Schematic

Provides the schematic diagram for the AC SW Assy.

Waveforms

Waveforms for MR Main Board Assy

Displays expected waveform measurements on the MR Main Board.

Waveforms for AV Board Assy

Displays expected waveform measurements on the AV Board Assy.

Voltages

Voltages for MR Main Board Assy

Lists expected voltage values at various points on the MR Main Board.

Voltages for AV Board Assy

Lists expected voltage values at various points on the AV Board Assy.

Voltages for MDR Assy

Lists expected voltage values for the MDR Assy.

Voltages for SR Assy

Lists expected voltage values for the SR Assy.

Voltages for Front Assy

Lists expected voltage values for the Front Assy.

Voltages for LED Assy

Lists expected voltage values for the LED Assy.

Voltages for REG Assy

Lists expected voltage values for the REG Assy.

PCB Connection Diagram

PCB Connection Diagram: AC SW and MDR Assys

Shows the PCB connection layout for AC SW and MDR assemblies.

PCB Connection Diagram: REG Assy

Illustrates the PCB connection layout for the REG Assy.

MR Main Board Assy PCB Layout

MR Main Board Assy PCB Layout (Side A)

Shows the PCB layout for the MR Main Board Assy, Side A.

MR Main Board Assy PCB Layout (Side B)

Shows the PCB layout for the MR Main Board Assy, Side B.

AV Board and SR Assys PCB Connection Diagram

PCB Connection Diagram: AV Board and SR Assys (Side A)

Illustrates PCB connections for AV and SR Assys, Side A.

PCB Connection Diagram: SR Assy (Side B)

Shows the PCB connection layout for the SR Assy, Side B.

Front and LED Assy PCB Layout

PCB Layout: Front and LED Assys (Side A)

Displays the PCB layout for Front and LED Assys, Side A.

PCB Parts List

List of Assemblies and Part Numbers

Lists main assemblies and their corresponding part numbers.

MR Main Board Assy Parts List

Details components and part numbers for the MR Main Board Assy.

MR Main Board Assy Resistors List

Lists resistors and their part numbers for the MR Main Board Assy.

HDMI RX Block Components

Lists semiconductors, coils, capacitors, and resistors for the HDMI RX Block.

AV SW Block Components

Lists semiconductors, capacitors, resistors, and others for the AV SW Block.

AV Board Assy Coils and Filters

Lists coils and filters with part numbers for the AV Board Assy.

AV Board Assy Capacitors List

Lists capacitors with part numbers for the AV Board Assy.

AV Board Assy Resistors List

Lists resistors and their part numbers for the AV Board Assy.

AV Board Assy Other Components

Lists other components like connectors and sockets for the AV Board Assy.

Regulator Block Components

Details semiconductors, coils, capacitors, resistors, and others for the Regulator Block.

Adjustment Procedures

Entering Service Factory Mode

Instructions on how to access the Service Factory mode.

Readjustment Cases After Component Replacement

Identifies scenarios requiring readjustment after replacing parts or assemblies.

Adjustment Points on AV Board Assy

Locates adjustment points on the AV Board Assy for calibration.

AFC Adjustment Procedure

Step-by-step guide for performing AFC adjustment.

RF-AGC Adjustment Procedure

Step-by-step guide for performing RF-AGC adjustment.

L'AFC Adjustment Procedure

Step-by-step guide for performing L'AFC adjustment.

Video Level Adjustment Procedure

Step-by-step guide for performing Video Level adjustment.

Trap Switch Functionality

Trap Switch Function and Notes

Explains the TRAP switch's purpose and important usage notes.

Servicing with Media Receiver Only

Remote Control via SR Connections

Describes how to connect and use SR connections for remote control.

RS-232C Control via PC

Explains how to control the unit using RS-232C commands via a PC.

Service Factory Mode

Service Factory Mode Operations Overview

Details general operations and functions within Service Factory mode.

Service Factory Mode Remote Control Codes

Lists remote control codes for Service Factory mode navigation and control.

Service Factory Menu Navigation Structure

Illustrates the structure and flow of the Service Factory menus.

Service Factory Main Item Indications

Explains the main items displayed in the Service Factory mode.

Service Factory Input Function Settings

Details settings for input functions within the Service Factory mode.

Service Factory SIG Mode and Screen Size Settings

Covers SIG mode and screen size adjustments in Service Factory mode.

Service Factory Color System and Signal Type Settings

Details settings for color system and signal type in Service Factory mode.

Service Factory Option Settings

Covers destination and other option settings in Service Factory mode.

SIG-Mode Tables

SIG-Mode Table for Video Signals

Lists SIG modes, resolutions, and frequencies for video signals.

SIG-Mode Table for PC Signals

Lists SIG modes, resolutions, and frequencies for PC signals.

Information Mode

Information Mode Operation Items

Lists and describes the operation items available in Information mode.

Information Mode: Version (1) Display

Shows firmware versions for common parts in Information mode.

Information Mode: Version (2) Display

Shows firmware versions for individual parts in Information mode.

Panel Status Information

Panel Power-Down Information

Details types of power-down events and their on-screen display.

Panel Shutdown Information and Remarks

Lists panel shutdown types, on-screen display, and remarks.

Media Receiver NG Information

Media Receiver NG Error Codes

Lists Media Receiver NG error codes and their descriptions.

Media Receiver NG Subcategory Information

Provides subcategory details for Media Receiver NG errors.

Temperature Sensor Notes

Notes on temperature sensor readings and reference values.

Option Mode Functions

Option Mode Functions and Content

Details functions and content available in the Option mode.

Option Mode Frequency Selection

Explains how to select frequencies while the mask is displayed.

Initialize Mode Operations

Initialize Mode: Settings Management

Covers managing initial settings and destination settings in Initialize mode.

Initialize Mode: UART Select Options

Details UART selection options and their corresponding RS-232C commands.

RS-232C Command List

RS-232C Command List and Operations

Provides a comprehensive list of RS-232C commands and their functions.

RS-232C Commands (Input/Output)

Details RS-232C commands related to input and output functions.

RS-232C Commands (Mask and Gain Adjustments)

Lists RS-232C commands for mask and gain adjustments.

RS-232C Commands (Subsystem Adjustments)

Lists RS-232C commands for subsystem adjustments.

RS-232C Command: Trap Switch Enable

Explains the RS-232C command to enable the TRAP switch.

RS-232C Commands (Value Adjustment)

Lists RS-232C commands for adjusting values.

RS-232C Command: Digital Assy Reset

Resets all data in the DIGITAL Assy to factory defaults.

RS-232C Commands (Voltage Adjustments)

Lists RS-232C commands for voltage adjustments.

RS-232C Commands (Pulse Outputs)

Lists RS-232C commands for pulse outputs.

RS-232C Command Outline

RS-232C GET Commands for Software Information

Lists commands to retrieve model and software version information.

RS-232C Command: Return PDP Pulse Meter Data

Retrieves data related to the PDP pulse meter.

RS-232C Command: Return PDP Power-On Count

Retrieves the cumulative number of times the PDP was powered on.

RS-232C Commands for Clearing Logs

Lists commands to clear various logs such as PD INFO and NG INFO.

RS-232C Command: Return PDP Power-Down Data Log

Retrieves the power-down data log of the PDP.

PDP Power-Down Data Details (NG Data)

Provides details and breakdown of NG data related to power-down events.

RS-232C Command: Return PDP Shutdown Data Log

Retrieves the shutdown data log of the PDP.

PDP Shutdown Data Details

Details the causes of shutdown for various data points.

3-Wire Serial Communication Failure Subcategories

Lists subcategories for 3-wire serial communication failures.

Digital Tuner Failure Subcategories

Lists subcategories for digital tuner failures.

IIC Communication Failure Subcategories (Main Microcomputer)

Lists subcategories for IIC communication failures of the main microcomputer.

General Information

General Information: Diagnosis Section

Provides general information for diagnosing issues with the unit.

General Information: Troubleshooting Guide

Offers a systematic approach to troubleshooting common issues.

Troubleshooting Common Issues

Troubleshooting: No MONITOR OUT Image

Guides users through diagnosing and fixing issues with the MONITOR OUT image.

Troubleshooting: Component/RGB Signal Image Issues

Guides users through diagnosing and fixing issues with component or RGB signal display.

Troubleshooting: No Sound from Headphones

Guides users through diagnosing and fixing issues with headphone audio output.

Troubleshooting: No Speaker Sound (Part 1)

Provides the first part of a guide to troubleshoot no sound from speakers.

Troubleshooting: No Speaker Sound (Part 2)

Provides the second part of a guide to troubleshoot no sound from speakers.

Disassembly Procedures

Disassembly: Metal Bonnet Top and Bottom Covers

Step-by-step guide to remove the metal bonnet top and bottom covers.

Disassembly: Front Panel Section Removal

Step-by-step guide to remove the front panel section.

Disassembly: Front Shield A and Center Stay

Guides on removing the front shield A and center stay.

PCB Component Locations

PCB Location: Power Supply Unit

Shows the location of the Power Supply Unit PCB within the chassis.

PCB Location: MDR Assy

Shows the location of the MDR Assy PCB within the chassis.

PCB Location: MR Main Board Assy

Shows the location of the MR Main Board Assy PCB within the chassis.

PCB Location: SR Assy

Shows the location of the SR Assy PCB within the chassis.

PCB Location: Front Assy

Shows the location of the Front Assy PCB within the chassis.

PCB Location: LED Assy

Shows the location of the LED Assy PCB within the chassis.

PCB Location: REG Assy

Shows the location of the REG Assy PCB within the chassis.

Abnormality Processing Explanations

Abnormality Processing: Trap Switch Function

Explains the processing related to the TRAP SW abnormality.

Abnormality Processing: Power Supply & DC-DC Converter

Details processing for power supply and DC-DC converter abnormalities.

Abnormality Processing: Fan and Temperature Sensor

Details processing for fan and temperature sensor abnormalities.

LED Lighting Patterns Guide

LED Lighting Patterns: Unit Status

Describes LED lighting patterns corresponding to unit status.

Defective Points Diagnosis

Defective Points: OSD Indications

Identifies defective points based on OSD indications and LED flashing.

Defective Points: Panel LED Status

Identifies defective points based on panel LED status.

Defective Points: Media Receiver LED Status

Identifies defective points based on Media Receiver LED status.

Parts Identification

Parts List: Integrated Circuits (ICs)

Lists integrated circuits with their part numbers and descriptions.

Key ICs List

Lists key ICs used in the main boards and their functions.

IC Pin Functions: AD9883AKST-110

Details the function of each pin for the AD9883AKST-110 IC.

SM5301BS Block Diagram

Provides the block diagram for the SM5301BS IC.

SM5301BS Pin Arrangement

Shows the pin arrangement for the SM5301BS IC.

BA7078AF Block Diagram

Provides the block diagram for the BA7078AF IC.

BA7078AF Pin Functions

Details the function of each pin for the BA7078AF IC.

Sil9993CTG100 Block Diagram

Provides the block diagram for the Sil9993CTG100 IC.

Sil9993CTG100 Pin Arrangement

Shows the pin arrangement for the Sil9993CTG100 IC.

HY57V641620CT-7 Block Diagram

Provides the block diagram for the HY57V641620CT-7 DRAM.

MBM29LV160TE-90PFTN 16Mbit Flash Memory

Details the 16Mbit Flash Memory specifications.

MBM29LV160TE-90PFTN Block Diagram

Provides the block diagram for the MBM29LV160TE-90PFTN Flash Memory.

MBM29LV160TE-90PFTN Pin Functions

Details the function of each pin for the MBM29LV160TE-90PFTN Flash Memory.

CXA2069Q Block Diagram

Provides the block diagram for the CXA2069Q IC.

MSP3417G Block Diagram

Provides the block diagram for the MSP3417G IC.

MSP3417G Pin Arrangement

Shows the pin arrangement for the MSP3417G IC.

TDA9818TS: VIF/SIF-PLL and FM-PLL/AM Demodulators

Details the VIF/SIF-PLL and FM-PLL/AM Demodulator functions.

TDA9818TS Block Diagram

Provides the block diagram for the TDA9818TS IC.

AXF1119 TV Tuner Functions

Details the functions of the AXF1119 TV Tuner.

AXF1119 Pin Arrangement

Shows the pin arrangement for the AXF1119 TV Tuner.

AXY1066 DC-DC Converter Unit Details

Details the DC-DC Converter Unit, including pin functions.

AXY1070 DC-DC Converter Unit Details

Details the DC-DC Converter Unit, including pin functions.

SDA6000 Teletext Decoder Functions

Details the teletext decoding functions of the SDA6000 IC.

SDA6000 Pin Arrangement

Shows the pin arrangement for the SDA6000 IC.

SDA6000 Pin Functions (Part 1)

Details the function of pins 1-50 for the SDA6000 IC.

SDA6000 Pin Functions (Part 2)

Details the function of pins 51-100 for the SDA6000 IC.

Panel Facilities Overview

Media Receiver Front Panel Facilities

Identifies and describes the controls and indicators on the front panel.

Media Receiver Rear Panel Facilities

Identifies and describes the terminals and connectors on the rear panel.

Remote Control Unit Operations

Remote Control: Power and Input Selection

Explains the power button and input selection functions of the remote.

Remote Control: Input Source Selection

Describes how to select input sources using the remote.

Remote Control: Channel and Page Selection

Explains channel switching for TV/External and page selection for Teletext.

Remote Control: Two-Digit Mode and Wide Screen

Covers two-digit mode selection and wide screen size adjustments.

Remote Control: PC Input Selection

Explains how to select the PC terminal as an input source.

Remote Control: Screen Mode Selection

Describes switching screen modes like 2-screen, PIP, and single-screen.

Remote Control: Channel and Teletext Page Navigation

Explains channel selection and Teletext page navigation.

Remote Control: Sound Multiplex Mode and Volume

Covers sound multiplex mode and volume control functions.

Remote Control: Color Selection and EPG

Explains color selection and Electronic Programme Guide (EPG) functions.

Remote Control: Teletext Features

Details Teletext features like hidden characters, return, and page updates.

Remote Control: Menu Navigation and Execution

Explains menu navigation, execution, and special functions like freeze.

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