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Polaris 2005 SPORTSMAN 400 User Manual

Polaris 2005 SPORTSMAN 400
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CLUTCHING
6.24
EBS DRIVE CLUTCH EXPLODED VIEW
EBS Drive Clutch
Mark with permanent
marker before disassembly
One way clutch
EBS -- ONE-WAY CLUTCH
INSPECTION
(DRIVE
CLUTCH)
1. Rotate one-way clutch clockwise (as viewed from
the cover plate side). The clutch should rotate on
the shaft with only slight amount of drag. Verify
there is no binding or rough spots. When rotated
counterclockwise, the clutch should lock to the
shaft without slipping. If problems are noted in
either direction, continue with disassembly.
EBS -- DRIVE CLUTCH
INSPECTION
NOTE: Remove cover, spring, and spider following
instructions for drive clutch removal, then proceed as
follows:
1. Remove moveable sheave spacer sleeve and the
brass washer. Visually inspect the washer for
damage. Measure the thickness and compare to
specification. Replace if worn or damaged.
Brass Washer Thickness
Standard: .030″ (.76mm)
Service Limit: .025″ (.64mm)

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Polaris 2005 SPORTSMAN 400 Specifications

General IconGeneral
BrandPolaris
Model2005 SPORTSMAN 400
CategoryOffroad Vehicle
LanguageEnglish

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