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Polaris 2005 SPORTSMAN 400 User Manual

Polaris 2005 SPORTSMAN 400
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FINAL DRIVE
7.2
WHEEL AND HUB TORQUE
T
ABLE
COMPONENT FT. LBS.
(IN.LBS.)
NM
Front/Rear Wheel Nuts 27 37
Front Hub Nut 70 95
Rear Hub Nut 80 109
CAUTION: Locking nuts, and bolts with preapplied
locking agent should be replaced if removed. The
self-locking properties of the nut or bolt are reduced
or destroyed during removal.
SPECIAL TOOLS
PART NUMBER TOOL
DESCRIPTION
2872608 Roller Pin
Removal Tool
8700226 CV Boot Clamp
Pliers
2870772 1 3/4” Straight
Wrench
FRONT DRIVE AXLE
REMOV
AL
1. Set the ATV in park. Remove hub dust cap.
2. Remove cotter pin.
3. Loosen the hub retaining nut.
4. Loosen - but do not remove - the wheel nuts.
5. Safely lift and support the front of the ATV.
CAUTION:
Seriousinjurycould occurif machinetips or falls.
6. Remove wheel.
7. Remove the two brake caliper attaching bolts.
CAUTION: Do not hang the caliper by the brake
line. Use wire to hang the caliper to prevent
possible damage to the brake line.
8. Remove hub.
9. Remove cotter pin and nut from lower A-arm ball
joint. Remove lower A-arm from ball joint.

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Polaris 2005 SPORTSMAN 400 Specifications

General IconGeneral
BrandPolaris
Model2005 SPORTSMAN 400
CategoryOffroad Vehicle
LanguageEnglish

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