BRAKES
9.23
REAR BRAKE CALIPER EXPLODED VIEW
Bleed
Screws
Torque
25--30 in. lbs.
(2.80--3.40) Nm
Anvil Bolts
16--18 ft.lbs.
(22--25 Nm)
Torque
O--rings
Washers
Rear Caliper
Seals
Slide Pins
Torque
30--35 ft.lbs.
(41--48 Nm)
Piston
Bushings
Seal
Bracket
Pads
Front Caliper
Snap Ring
APPLY POLARIS DOT 3 BRAKE
FLUID TO COMPONENT
3
3
3
TROUBLESHOOTING
Brakes Squeal
G Dirty/contaminated friction pads
G Improper alignment
G Worn disc
G Worn disc splines
Poor Brake Performance
G Air in system
G Water in system (brake fluid contaminated)
G Caliper/disc misaligned
G Caliper dirty or damaged
G Brake line damaged or lining ruptured
G Worn disc and/or friction pads
G Incorrectly adjusted lever
G Incorrectly adjusted stationary pad
G Worn or damaged master cylinder or components
G Improper clearance between lever and switch
Lever Vibration
G Disc damaged
G Disc worn (runout or thickness variance exceeds
service limit)
Caliper Overheats (Brakes Drag)
G Compensating port plugged
G Pad clearance set incorrectly
G Auxiliary brake pedal incorrectly adjusted
G Brake lever or pedal binding or unable to return
fully
G Parking brake left on
G Residue build up under caliper seals
G Operator riding brakes
Brakes Lock
G Alignment of caliper to disc.
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