Polaris 2005 SPORTSMAN 400 - Maintenance Maintenance Schedule

ENGINE
3.1
Torque Specifications 3.2........................
Special Tools 3.2...............................
EH50PL Service Data 3.3-3.4........................
Torque Patterns 3.5.............................
Piston Identification 3.5..........................
Cooling System Pressure Test 3.6--3.7................
Cooling System Specifications 3.7................
Engine Removal 3.7............................
Engine Installation Notes 3.8.....................
Cylinder Honing 3.8--3.9.............................
Crankshaft Runout Inspection 3.9--3.10.................
EH50PL Engine Lubrication 3.10..................
EH50PL Oil Pump Priming Procedure 3.10..........
EH50PL Lubrication/Oil Flow 3.11-3.12.................
EH50PL Engine Exploded View 3.13...............
EH50PL Engine Top End Disassembly 3.14-3.23.........
EH50PL Valve Seat Service 3.23-3.26..................
EH50PL Cylinder Head Assembly 3.26-3.31.............
EH50PL Engine Bottom End Disassembly 3.31-3.36......
EH50PL Crankcase & Bearing Assembly 3.37--3.38.......
EH50PL Crankshaft End Play Inspection 3.38-3.39.......
EH50PL Counter Balancer End Play Inspection. 3.40.
EH50PL Oil Pump Shaft End Play Inspection 3.40--3.41...
EH50PL Engine Assembly/Inspection 3.41-3.51..........
Sealed Recoil Disassembly/Inspection 3.51--3.52.........
Sealed Recoil Assembly 3.52.....................
Spark Plug Fouling Checklist 3.53.................
Troubleshooting 3.53--3.54.............................