Polaris 2005 SPORTSMAN 400 - Throttle Inspection

MAINTENANCE
2.13
Ball Joint Zerk
View -- Right Side Under Recoil Housing
SHIFT LINKAGE INSPECTION
NOTE: Shift rod is preset at time of manufacture.
Shift Linkage Rod
1. Inspect shift linkage tie rod ends, clevis pins, and
pivot bushings and replace if worn or damaged.
Lubricate the tie rod ends with a light aerosol
lubricant or grease.
2. Note orientation of tie rod end studs with the ends
that are up down (vertical). Remove both rod end
bolts from transmission bell crank.
Shifter
Shifter Mount
Shift Linkage Rod
THROTTLE INSPECTION
Check for smooth throttle opening and closing in all
handlebar positions. Throttle lever operation should
be smooth and lever must return freely without
binding.
1. Place the gear selector in Park.
2. Set parking brake.
3. Start the engine and let it idle.
4. Turn handlebars from full right to full left. If idle
speed increases at any point in the turning range,
inspect throttle cable routing and condition.
Adjust cable tension as needed until lock--to--lock
turning can be accomplished with no rise in
engine rpm.
5. Replace the throttle cable if worn, kinked, or
damaged.
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6
ETC Cover
Removal Sequence
Ill. 1
5