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Polaris 2005 SPORTSMAN 400 - Page 29

Polaris 2005 SPORTSMAN 400
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MAINTENANCE
2.9
LUBRICATION
Ill.
#
Item
Lube Required Method Frequency*
1 Engine Oil
Polaris 0W--40
Synthetic (PN
2871567)
Add oil to proper level, see proce-
dure.
Change after 1st month, 6 months or 100
hours thereafter; Change more often (25-50
hours) in extremely dirty conditions, or short
trip cold weather operation.
2 Transmis-
sion
AGL Gearcase Lubri-
cant (PN 2873602)
Add lube to bottom of fill plug hole
threads.
Change annually ©
3 Brake Fluid
Polaris DOT 3 Brake
Fluid (PN 2870990)
Fill master cylinder reservoir to indi-
cated level inside reservoir.
As required. Change fluid every 2 years.
4 Front Gear-
case
Polaris Demand
Drive Hub Fluid (PN
2871654)
Add oil to proper level, see proce-
dure.
Change annually ©
5 Ball Joints
All Purpose Grease Locate fittings and grease - 3
pumps maximum
Annually©
6 Propshaft
Yoke
Premium U-Joint
Grease ¢
(PN 2871551)
Locate fittings and grease - 3
pumps maximum
Annually©
NOTE: Refer to Page 2.6 for the Polaris Lubricant Identification table.
* More often under severe use, such as operated in water or under severe loads.
¡ Semi-annually or 50 hours of operation (refer to Maintenance Schedule for additional information)
More often under severe conditions (operating in water or hauling heavy loads)
© Annually or 100 hours of operation (refer to Maintenance Schedule for additional information)
More often under severe conditions (operating in water or hauling heavy loads)
¢ Grease conforming to NLGI No. 2, such as Polaris Premium All Season Grease, Conoco Superlube M or
Mobilegrease Special
3 Transmission
1. Engine Oil and Filter
3. Brake Fluid (Left hand Master Cylinder)
Dipstick
Oil Fill Plug
Fill Plug
Drain
Plug
4. Front Gearcase
(Centralized Hilliard)
Oil Filter
6. Propshaft Yoke
(3 pumps max.)
5. Hub Strut
0W/40
AGL
DHF
Master Cylinder
Reservoir

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