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Polaris A11RD50AA User Manual

Polaris A11RD50AA
292 pages
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1
GENERAL INFORMATION
1.1
CHAPTER 1
GENERAL INFORMATION
Model Identification 1.2.......................
Serial Number Location 1.2...................
Models Numbers / Replacement Key 1.3.......
Machine Dimensions 1.4-1.5.....................
Specifications - RANGER 2X4 1.6 -1.7.............
Specifications - RANGER 4X4 1.8 -1.9.............
Specifications - RANGER 6X6 1.10-1.11.............
Publication Numbers 1.12.....................
Paint Codes 1.12.............................
Starting the RANGER 1.12.....................

Table of Contents

Questions and Answers:

Polaris A11RD50AA Specifications

General IconGeneral
BrandPolaris
ModelA11RD50AA
CategoryOffroad Vehicle
LanguageEnglish

Summary

GENERAL INFORMATION

Specifications - RANGER 2X4

Detailed technical specifications for the RANGER 2X4 model.

Specifications - RANGER 4X4

Detailed technical specifications for the RANGER 4X4 model.

Specifications - RANGER 6X6

Detailed technical specifications for the RANGER 6X6 model.

MAINTENANCE

Periodic Maintenance Chart

Outlines required inspection, adjustment, and lubrication intervals for components.

Lubrication

Details lubrication points, recommended lubricants, and frequencies for the vehicle.

Front Gearcase Lubrication (4X4, 6X6 Models Only)

Procedure for checking and changing lubricant in the front gearcase.

Transmission Lubrication

Steps for checking and changing transmission fluid, including capacity and torque specs.

ENGINE

Torque Specifications

Lists torque values for various engine fasteners.

Engine Service Data

Provides detailed service data for engine components like cylinder, piston, and valves.

Engine Removal (Typical)

Step-by-step instructions for removing the engine from the vehicle chassis.

Engine Lubrication

Details engine oil type, capacity, filter, and pressure specifications.

Cam Chain Tensioner/Rocker Arm/Camshaft Removal

Steps for removing the cam chain tensioner, rocker arms, and camshaft.

Cylinder Head Disassembly

Procedures for disassembling the cylinder head, including valve components.

Piston Removal

Steps for removing the piston from the cylinder.

Piston Ring Installation

Detailed steps for installing piston rings correctly into the piston.

Cylinder Head Installation

Instructions for installing the cylinder head, including torque sequences.

Cam Chain/Camshaft Installation

Steps for installing the cam chain and camshaft, ensuring correct timing.

FUEL SYSTEM/CARBURETION

Carburetor Jetting

Guidelines for adjusting carburetor jets based on altitude and temperature.

Carburetor Removal

Step-by-step instructions for removing the carburetor from the vehicle.

Carburetor Cleaning

Procedures for cleaning the carburetor body, jets, and passages safely.

BODY AND STEERING

A-Arm Replacement (All Models)

Step-by-step guide for replacing the front A-arm.

Swing Arm Removal and Installation

Procedures for removing and installing the rear swing arm assembly.

CLUTCH

PVT System Operation Overview

Explains the general operation and components of the Polaris Variable Transmission (PVT) system.

Drive Clutch Operation

Details how the drive clutch functions based on engine RPM and centrifugal force.

PVT Maintenance/Inspection

Outlines periodic inspection and maintenance needed for PVT system peak performance.

Drive Clutch Spring Specifications

Provides specifications for drive clutch springs, including free length and color codes.

Drive Clutch Inspection

Steps for inspecting drive clutch components like shift weights, rollers, and sheave surfaces.

Drive Belt Tension

Procedure for measuring and adjusting drive belt tension (deflection).

Drive Belt Removal/Inspection

Instructions for removing and inspecting the drive belt for wear and damage.

Clutch Alignment /Offset

Procedure for aligning the drive and driven clutches and adjusting offset.

Driven Clutch Assembly

Steps for assembling the driven clutch, including spring installation and sheave alignment.

Troubleshooting

Lists common PVT system issues, probable causes, and remedies.

FINAL DRIVE

2x4 Front Hub Removal/Inspection

Procedures for removing and inspecting the front hub on 2x4 models.

2x4 Front Hub Installation

Steps for installing the front hub on 2x4 models.

4X4 & 6x6 Front Hub Removal/Inspection

Procedures for removing and inspecting the front hub on 4x4 and 6x6 models.

4X4 & 6x6 Front Drive Axle Removal/Install

Instructions for removing and installing the front drive axle.

Front Gearcase Operation For (4X4 & 6X6 -- Centralized Hilliard)

Explains the operation of the front gearcase's AWD system.

Front Gearcase Removal (4X4 & 6X6)

Steps for removing the front gearcase from the vehicle.

Front Gearcase Disassembly/Inspection (4X4 & 6X6)

Procedures for disassembling and inspecting the front gearcase.

Front Gearcase Assembly/Inspection (4X4 & 6X6)

Steps for assembling and inspecting the front gearcase.

Mid Drive Bearing Carrier/Hub Removal (6X6)

Procedures for removing the mid drive bearing carrier and hub on 6x6 models.

Middle Hub Installation (6x6)

Instructions for installing the middle hub on 6x6 models.

TRANSMISSION SERVICE

Transmission Disassembly

Detailed steps for disassembling the transmission, showing component removal.

Transmission Assembly

Comprehensive guide for reassembling the transmission, including sealing and component installation.

BRAKES

Brake Bleeding--Fluid Change Procedure

Step-by-step guide for bleeding the brakes and changing the brake fluid.

ELECTRICAL

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