Polaris ACE 900 2017 User Manual

6
9929422 R02 - 2017-2019 ACE 900 Service Manual
© Copyright Polaris Industries Inc.
6.27
11. Look down into the transmission housing to see the
snorkel locking screw hole opening
k
to reference
your starting point.
NOTICE
If you have a hard time seeing into the hole, insert a
small Allen wrench, punch or screwdriver into the hole
to feel when the notch is aligned with the hole.
12.Slowly rotate the snorkel tube clockwise while
counting the number of notches passing through the
hole opening as you rotate the tube. Rotate the
snorkel tube to the 3rd notch from the ‘zero’ backlash
position obtained in step 11.
13.Check the pinion shaft gear backlash again by feel. If
the pinion shaft gear lash appears to be too tight,
rotate the snorkel shaft clockwise to the next notch
(4th notch).
14.Once the backlash is set, apply Loctite
®
242
™
to the
threads and install the locking screw to secure the
snorkel tube. Torque the locking screw to
specification.
TORQUE
Snorkel Locking Screw:
10 ft-lb (14 Nm)
Transmission Assembly
NOTICE
The snorkel shaft and pinion shaft must be installed
prior to transmission assembly. The snorkel shaft
cannot be installed after assembling the transmission.
15.Clean both transmission case halves thoroughly.
Inspect case half mating surfaces for damage.
16.Assemble the reverse shaft assembly and input shaft
assembly if previously disassembled (see
illustrations).
l
Reverse Shaft
2#
Snap Ring
1(
Low Gear
2$
Bearing
2)
Engagement Dog
2%
High Gear
2!
Reverse Sprocket
2^
Input Shaft
2@
Silent Chain
17.Install the idler gear shaft assembly
2&
, gear cluster
assembly
2&
, and input shaft assembly
2*
into the
transmission housing, all at the same time.
TRANSMISSION

Polaris ACE 900 2017 Specifications

General

Brand	Polaris
Model	ACE 900 2017
Category	Offroad Vehicle
Language	English