90
MAINTENANCE
Gearcases
Front Gearcase
Always check and change the front gearcase oil at the intervals
outlined in the Periodic Maintenance Chart beginning on page
78. Maintain the oil level even with the bottom thread of the
fill plug hole.
Refer to the Gearcase Specifications Chart on page 89 for rec-
ommended lubricants, capacities and torque specifications.
See page 128 for the part numbers of POLARIS products.
Oil Check
The front gearcase fill
plug is located on the
right side of the front
gearcase.
1. Position the vehicle
on a level surface.
2. Remove the fill plug.
Check the oil level.
3. Add the recom-
mended oil as
needed.
4. Reinstall the fill plug. Torque to specification.
Oil Change
1. Support the vehicle securely on jack stands.
2. Remove the fill plug.
3. Place a drain pan
under the drain plug
on the bottom of the
gearcase.
4. Remove the drain
plug. Allow the oil to
drain completely.
5. Clean and reinstall
the drain plug.
Torque to specifica-
tion.
6. Add the recommended oil.
7. Reinstall the fill plug. Torque to specification.
8. Check for leaks. Dispose of used oil properly.
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