IX
9926813 R04 - 2013-2016 RZR 570 Service Manual
© Copyright Polaris Industries Inc.
IX.1
A
A-arm
Removal (rear).......................................................8.21
A-Arm
Installation (rear) ....................................................8.22
Air Box
Exploded View.......................................................3.15
Air Filter
Pre Filter Service....................................................2.21
Service ................................................................2.22
All Wheel Drive (AWD) Coil........................................ 11.19
Authorization
Reflash ................................................................4.43
AWD, Diagnosis........................................................7.28
AWD, Operation........................................................7.27
B
Balance Shaft Installation............................................3.82
Balance Shaft Removal / Inspection ..............................3.75
Balance Shaft Timing .................................................3.82
Ball Joint Service.......................................................8.16
Battery
Installation ............................................................2.35
Removal...............................................................2.34
Battery Maintenance ..................................................2.34
Battery Storage.........................................................2.35
Bleeding
Cooling System......................................................3.28
Boot
Inspection.............................................................2.24
Brake Burnishing............................................... 9.19, 9.30
Brake Caliper
Installation (front) ...................................................9.23
Brake Caliper Assembly, Front ............................. 9.20, 9.23
Brake Caliper Assembly, Rear......................................9.31
Brake Caliper Inspection, Front ....................................9.22
Brake Caliper Removal, Front ......................................9.21
Brake Disc
Replacement (rear).................................................9.35
Brake Disc, Front ......................................................9.25
Brake Disc, Rear .......................................................9.35
Brake Hose
Inspection.............................................................2.33
Brake Pad
Assembly (front).....................................................9.18
Inspection.............................................................2.32
Inspection (front) ....................................................9.18
Removal (rear).......................................................9.27
Brake Pads
Removal (front) ......................................................9.17
Brake Pads, Front .....................................................9.17
Brake Pads, Rear ......................................................9.27
Brake Pedal
Installation ............................................................. 9.8
Removal................................................................ 9.8
Brake System
Inspection.............................................................2.32
Brake System, Bleeding............................................... 9.5
Brake System, Exploded View....................................... 9.6
Brake System, Operation ............................................. 9.4
Brakes
Front Pad Assembly................................................9.18
General Specifications ............................................. 9.3
Special Tools .......................................................... 9.4
Torque Specifications ............................................... 9.3
Break-In Period.......................................................... 2.3
Break-In, PVT System (Belt) ......................................... 5.5
Breather Hose Inspection............................................2.13
C
Cab Frame, Assembly / Removal (RZR / RZR S)..............10.3
Caliper, Front ...........................................................9.20
Caliper, Rear ............................................................9.31
Camshaft
Bore Inspection......................................................3.41
Chain and Guide Service .........................................3.41
Decompression Mechanism .....................................3.41
Inspection.............................................................3.41
Installation / Timing.................................................3.52
Removal...............................................................3.39
Sprocket Inspection ................................................3.40
Timing - Quick Reference.........................................3.55
CAN ..................................................................... 11.47
Cargo Box Removal................................................. 10.17
Centralized Hilliard
Exploded View.......................................................7.26
Charging System Testing Flow Chart ........................... 11.24
Charging System, Alternator Tests .............................. 11.21
Chassis (RZR / RZR S)............................................. 10.13
Circuit Breaker
Location ............................................................. 11.45
Clutch Center Distance...............................................5.13
Clutch, Starter One Way .............................................3.84
Compression Test .....................................................2.13
Console and Floor Panel Removal (RZR / RZR S) .......... 10.18
Control Arm
Installation (rear) ....................................................8.22
Conversion Table ......................................................1.27
Coolant Drain ...........................................................3.20
Coolant Drain / Fill .....................................................2.18
Coolant Level Inspection.............................................2.17
Coolant Strength and Type ..........................................2.17
Cooling System
Bleeding Procedure ................................................3.28
Pressure Cap Test ..................................................3.19
Pressure Test ........................................................3.18
Specifications ........................................................3.18
Troubleshooting .....................................................3.88
Cooling System Exploded View ....................................2.16
Cooling System Hoses ...............................................2.18
Cooling System Overview ...........................................2.16
Crankcase
Assembly .............................................................3.80
Separation ............................................................3.74
Crankcase Bearings ..................................................3.77
Crankcase Breather Service ........................................3.74
Crankcase, Disassembly ............................................3.68
Crankcase, Inspection ................................................3.79
Crankshaft
Inspection.............................................................3.76
Removal...............................................................3.76
Crankshaft Position Sensor (CPS) ................................4.32
CV Joint / Boot
Replacement (Outer) ..............................................7.18
Cylinder Head
Combustion Chamber Cleaning.................................3.45
Disassembly .........................................................3.42
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