IX.2
9926813 R04 - 2013-2016 RZR 570 Service Manual
© Copyright Polaris Industries Inc.
Inspection.............................................................3.43
Removal...............................................................3.42
Warp ...................................................................3.44
Cylinder Head Assembly.............................................3.59
D
Dash Instruments / Controls / Glovebox .........................10.5
Decal Replacement ................................................. 10.19
Decimal Equivalent Chart............................................1.30
Decompression.........................................................3.41
Diagnostic Codes, Instrument Cluster ............................11.9
Digital Wrench
Communication Errors.............................................4.40
Diagnostic Connector ..............................................4.40
ECU Reprogramming ..............................................4.43
Guided Diagnostics ................................................4.41
Overview ..............................................................4.38
Serial Number .......................................................4.41
Updates ...............................................................4.39
Disassembly, Engine Lower End...................................3.68
Drive Belt
Inspection..................................................... 2.24, 5.11
Installation ............................................................5.12
Drive Belt, Removal ................................................... 5.11
Drive Clutch
Assembly .............................................................5.23
Cover Bushing Service ............................................5.21
Exploded View.......................................................5.15
Drive Clutch, Operation ............................................... 5.4
Drive Clutch, Spring ...................................................5.16
Drive Shaft Boot
Inspection.............................................................2.24
Driven Clutch
Assembly ..................................................... 5.27, 5.33
Assembly View ......................................................5.36
Bushing Service .....................................................5.31
Disassembly .........................................................5.26
Disassembly (2014-2015) ........................................5.29
Exploded View.......................................................5.25
Driven Clutch, Operation.............................................. 5.4
Driveshaft / CV Joint, Handling Tips...............................7.17
E
ECU
Replacement.........................................................4.43
ECU Replacement.....................................................4.12
EFI
Troubleshooting .....................................................4.37
EFI Operation Overview..............................................4.10
EFI Priming / Starting Procedure...................................4.10
EFI System
Component Locations .............................................. 4.7
EFI System, Exploded View.......................................... 4.6
EFI, Service Notes...................................................... 4.5
Electrical, Cooling System Breakout Diagram ................ 11.35
Electronic Control Unit (ECU)....................................... 4.11
Engine
Accessible Components ..........................................3.29
Break-In Period......................................................3.37
Cam Chain and Guide Service ..................................3.41
Cam Shaft Removal................................................3.39
Camshaft Bore Inspection ........................................3.41
Camshaft Inspection ...............................................3.41
Camshaft Installation / Timing ...................................3.52
Camshaft Sprocket Inspection...................................3.40
Camshaft Timing - Quick Reference ...........................3.55
Combustion Chamber Cleaning.................................3.45
Cooling System......................................................3.18
Cylinder Head Inspection .........................................3.43
Cylinder Head Installation - Black Bolts .......................3.61
Cylinder Head Installation - Silver Bolts .......................3.62
Cylinder Head Removal ...........................................3.42
Cylinder Head Warp................................................3.44
Cylinder Honing .....................................................3.52
Cylinder Honing, Oversize........................................3.51
Cylinder Inspection .................................................3.48
Cylinder Installation ................................................3.59
Cylinder Removal ...................................................3.48
Decompression Mechanism .....................................3.41
Exploded Views ...................................................... 3.9
Installation ............................................................3.33
Installed Gap Measurement, Piston ............................3.51
Intake Valve Lash - Tappet Selection Matrix .................3.66
Oil Flow Chart......................................................... 3.5
Piston / Connecting Rod Assembly.............................3.58
Piston / Rod Inspection ............................................3.50
Piston Removal......................................................3.49
Piston Ring Installation ............................................3.57
Piston Ring Installed Gap .........................................3.51
Piston-to-Cylinder Clearance ....................................3.49
Removal...............................................................3.29
Special Tools .......................................................... 3.4
Specifications ......................................................... 3.6
Troubleshooting .....................................................3.87
Valve Clearance Check / Adjustment ..........................3.63
Valve Cover Installation ...........................................3.56
Valve Cover Removal..............................................3.39
Valve Inspection.....................................................3.44
Valve Sealing Test ..................................................3.60
Valve Seat Reconditioning........................................3.46
Valve Spring..........................................................3.42
Valve Spring Removal .............................................3.42
Engine Cooling System ..............................................3.18
Engine Exploded Views ...............................3.10, 3.13–3.14
Engine Lubrication....................................... 3.4, 3.37–3.38
Engine Mounting
Exploded View.......................................................3.38
Engine Oil and Filter Change ....................................... 2.11
Engine Oil Level........................................................2.11
Engine, Cylinder Head Assembly ..................................3.59
EPS
Torque Offset Procedure ........................................ 11.41
EPS, Operation....................................................... 11.41
EPS, Troubleshooting ..................................... 11.42–11.44
Exhaust
Spark Arrestor .......................................................2.15
Exhaust System
Assembly View ......................................................3.16
Exhaust Valve Lash - Tappet Selection Matrix (570) ..........3.67
F
Fan Control Circuit Bypass Test.................................. 11.36
Fan Control Circuit Operation..................................... 11.36
Floor (RZR / RZR S) ................................................ 10.11
Flywheel Installation ..................................................3.84
Flywheel, Removal ....................................................3.68
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