4
9926814 R08 - 2015-2016 RZR 900 2016 RZR S 1000 Service
Manual
© Copyright Polaris Industries Inc.
4.19
CAUTION
It is possible for pressurized fuel to be present when
disconnecting the fuel line.
It is recommended to allow the vehicle to sit for a period
of one hour after shutting off the engine before
servicing the fuel pump. This allows the exhaust to cool
and fuel pressure to drop.
NOTE
A small amount of fuel may come out of the fuel lines or
pump fitting. Properly drain fuel into a suitable
container.
6. Disconnect the fuel pump electrical harness
e
.
7. Place the Fuel Pump Service Tool (PU-50326) over
the fuel pump PFA nut
r
. Using a 1/2” drive ratchet
or breaker bar, loosen and remove the PFA nut.
Discard the PFA nut.
NOTE
Apply downward force on the fuel pump flange while
removing the fuel pump PFA nut.
8. Carefully lift the fuel pump out of the fuel tank. As the
fuel pump assembly is being removed, be aware of
float arm and pump pre-filter. Hold the float arm to the
pump body as you lift and tilt the pump to ensure that
the float arm is not bent when removed from the tank.
9. Transfer old fuel pump to a suitable container capable
of safely holding fuel. The fuel pump will retain some
fuel.
10.Inspect the inside of the fuel tank for debris (may
require flashlight and mirror). If debris like mud or
sand is present, fuel tank should be flushed and
cleaned out prior to installation of new fuel pump
assembly.
NOTE
It is recommended to remove the fuel tank from the
vehicle and rinse it with a small amount of clean fuel.
Do not use water or any other chemicals to remove
debris.
FUEL SYSTEM
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