Polaris RZR 900 2015 User Manual

4.20
9926814 R08 - 2015-2016 RZR 900 2016 RZR S 1000 Service
Manual
© Copyright Polaris Industries Inc.
11. Remove new fuel pump assembly
t
, gasket
y
and
PFA nut
u
from packaging. Use care not to bend
float arm
i
during un-packaging. Do not lift or carry
fuel pump assembly by the float arm.
12.Use cleaning wipes provided to clean fuel tank
surface and threads
o
. Remove all debris, grease
and oil. Allow surfaces to dry completely.
13.Install new PFA gasket onto fuel pump assembly
using care not to damage gasket or bend float arm.
14.Install fuel pump into fuel tank, hold float arm to the
pump body and tilt assembly to ensure float arm does
not get caught or bent during installation.
15.Gently push down on fuel pump flange ensuring
flange is centered.
16.Roughly align orientation mark on fuel pump between
the orientation marks on fuel tank
d
to ensure float
arm does not get bent or snagged.
IMPORTANT
Failure to align the orientation marks may lead to
interferences with the fuel level float arm and cause
incorrect function.
17.While maintaining downward pressure, thread new
PFA nut onto fuel tank and hand tighten. Use care
when starting PFA nut, ensuring threads are properly
aligned. Verify orientation marks are still aligned
between fuel pump and fuel tank.
18.Torque PFA nut to specification using the Fuel Pump
Service Tool (PU-50326) and a calibrated torque
wrench.
TORQUE
Fuel Pump PFA Nut:
70 ft-lbs (95 Nm)
19.Verify alignment of fuel pump and tank orientation
marks.
20.Connect the fuel supply line to the pump (see
Chapter 2 – Fuel Lines, page 2.22 for specific
installation procedures).
NOTE
Be sure to engage the retainers on each fuel line until
each snaps into place. Pull on fuel lines lightly to
confirm connection.
21.Install the fuel tank vent line onto the tank fitting.
22.Connect the fuel pump electrical harness.
23.Test the fuel pump by turning on the key and listening
for the pump to activate. Cycle the key several times
to prime the system.
24.Install the seat.
FUEL SYSTEM

Polaris RZR 900 2015 Specifications

General

Brand	Polaris
Model	RZR 900 2015
Category	Offroad Vehicle
Language	English