9926814 R08 - 2015-2016 RZR 900 2016 RZR S 1000 Service
Manual
© Copyright Polaris Industries Inc.
1.29
ITEM
TORQUE
Engine/Transmission
Mounting Bolts
Step 1-2: 64 ft-lb (87 Nm)
Step 3: 5 ft-lb (7 Nm)
Step 4-7: 44 ft-lb (60 Nm)
*see procedure for illustration
ETC Mounting Bolts 7 ft-lb (10 Nm)
Exhaust Head Pipe Bolts 18 ft-lb (24 Nm)
Flywheel Bolt 133 ft-lbs (180 Nm)
Frame Support (above
engine)
22 ft-lb (30 Nm)
Front Bumper / Fender
Screws
8 ft-ln (11 Nm)
Front Gearcase Cover
Plate Screws
11 ft-lbs (15 Nm)
Front Gearcase Drain/Fill
Plugs
10 ft-lbs (14 Nm)
Front Gearcase Mounting
Bolts
33 ft-lbs (45 Nm)
Fuel Pump PFA Nut 70 ft-lbs (95 Nm)
Fuel Rail Mounting Screws 5 ft-lb (7 Nm)
Fuel Tank Block-off Panel
8 ft-lbs (11 Nm)
Fuel Tank Strap Screw 8 ft-lbs (11 Nm)
Harness Bracket Screws
35 in-lb (4 Nm)
Hip Bolster Bolts 16 ft-lb (22 Nm)
Hose Clamp 17 in-lb (2 Nm)
Hub Castle Nut (front and
rear)
180 ft-lbs (244 Nm)
Ignition Coil Mounting
Fasteners
75 in-lb (9 Nm)
Intake Manifold Mount
Screw (lower)
22 ft-lb (30 Nm)
Intake Manifold to Engine
Fasteners
17 ft-lb (23 Nm)
Master Cylinder Mount
Bolts
23 ft-lbs (31 Nm)
Oil Cooler Bolts
7 ft-lb (10 Nm)
Oil Pump Mounting Bolts 7 ft-lbs (10 Nm)
Oil Pump Pickup Fastener 7 ft-lb (10 Nm)
Oil Sump Cover M8 Bolts 26 ft-lb (35 Nm)
Oil Sump Cover M6 Bolts 9 ft-lb (12 Nm)
Parking Brake Caliper
Assembly Bolts
37 ft-lb (50 Nm)
Parking Brake Caliper
Mount Bracket Bolts
37 ft-lb (50 Nm)
ITEM
TORQUE
Parking Brake Disc
Mounting Bolt
14 ft-lb (20 Nm)
Power Steering Cover
Screws
15 ft-lb (20 Nm)
Power Steering Bracket to
Frame Nuts
16 ft-lb (22 Nm)
Power Steering Unit to
Mount Bracket
30 ft-lb (41 Nm)
Prop Shaft Support Bearing
Fasteners
33 ft-lb (45 Nm)
Radiator Mounting Bracket
(Upper)
8 ft-lb (11 Nm)
Seat Belt Mounting
Fasteners
40 ft-lbs (54 Nm)
Seat Fasteners
4 ft-lb (5 Nm)
Seat Frame Fasteners
(front)
14 ft-lb (19 Nm)
Seat Frame Fasteners
(rear)
30 ft-lb (41 Nm)
Shift Cable Bracket Bolts
17 ft-lb (23 Nm)
Shift Cable Jam Nut
18 ft-lb (24 Nm)
Shift Cable Mounting
Fasteners
13 ft-lb (18 Nm)
Shock Mounting Fasteners 42 ft-lb (57 Nm)
Skid Plate Fasteners
8 ft-lbs (11 Nm)
Spark Plug 7 ft-lbs (10 Nm)
Speed Sensor Screw 12 ft-lb (16 Nm)
Stabilizer Bar Linkage
(front)
40 ft-lb (54 Nm)
Stabilizer Bar Mounting
Bracket Bolts (front)
16 ft-lb (22 Nm)
Stabilizer Bar Linkage
(rear)
40 ft-lbs (54 Nm)
Stabilizer Bar Mounting
Bracket Bolts (rear - Class
8.8)
17 ft-lb (23 Nm)
Stabilizer Bar Mounting
Bracket Bolts (rear - Class
10.9)
31 ft-lb (42 Nm)
Starter Cable Nuts
30 in-lb (4 Nm)
Starter Mounting Bolts 7 ft-lb (10 Nm)
Starter One-Way Clutch
Screws
9 ft-lb (12 Nm)
Starter Solenoid Cable
Fasteners
35 in-lb (4 Nm)
Stator Cover Screws
9 ft-lb (12 Nm)
GENERAL INFORMATION
1
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