Polaris RZR 900 2016

3.32
9926814 R08 - 2015-2016 RZR 900 2016 RZR S 1000 Service
Manual
© Copyright Polaris Industries Inc.
20.Install the six exhaust head pipe fasteners
j
and the
two springs retaining the pipe to the muffler
k
.
Torque screws to specification.
TORQUE
Exhaust Head Pipe Screws:
18 ft-lb (24 Nm)
21.Install the five bolts retaining the frame support bar
above the engine. Torque Bolts to Specification.
TORQUE
Frame Support Bolts:
22 ft-lb (30 Nm)
22.Install the six plastic rivets retaining the engine divider
panel
l
and install the clamp retaining the main
harness ECU leads
1(
to the panel.
23.Install the nine screws for the air intake housing cover
over the air box
2)
. Torque fasteners to specification.
TORQUE
Intake Housing Cover Screws:
8 ft-lb (11 Nm)
24.Connect the harness plugs to the ECU and install the
four screws mounting the ECU to the divider panel.
Torque screws to specification.
TORQUE
ECU Mounting Screws:
24 in-lb (3 Nm)
25.Install the ECU cover panel and the seat.
26.Fill the cooling system with coolant and bleed the
system. See Chapter 3 – Cooling System Bleeding,
page 3.16
27.Connect the battery. Torque fasteners to
specification.
TORQUE
Battery Terminal Fasteners:
60 in-lb (7 Nm)
ENGINE / COOLING SYSTEM