8
9930588 R02 - 2017-2020 RZR 900 900/S 900/S4 1000/S 1000/S4 Service Manual
© Copyright Polaris Industries Inc.
8.5
FRONT BEARING CARRIER
INSTALLATION
1. Install drive shaft axle through the backside of the
bearing carrier.
2. Install the upper and lower ball joint ends into the
front bearing carrier.
3. Install new pinch bolts
q
and nuts. Torque to
specification.
TORQUE
Ball Joint Pinch Bolts:
42 ft-lb (57 Nm)
4. Apply Anti-Seize to drive shaft axle splines.
5. Install front wheel hub assembly
w
, cone washers
w
,
and hand tighten the castle nut. Install washers with
domed side out.
6. Install new brake caliper mounting bolts and torque to
specification.
TORQUE
Front Caliper Mounting Bolts:
30 ft-lb (42 Nm)
CAUTION
New bolts have a pre-applied locking agent which is
destroyed upon removal. Always use new brake caliper
mounting bolts upon assembly.
7. Install the steering tie rod end
r
onto the front
bearing carrier.
NOTICE
Refer to the photo below to ensure proper placement of
the tie rod end.
8. Torque the tie rod end fastener
t
to specification and
install a new cotter pin.
TORQUE
Tie Rod End Fastener:
30 ft-lbs (41 Nm) + 90°
FINAL DRIVE
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