Polaris RZR S 1000 2019

10
9930588 R02 - 2017-2020 RZR 900 900/S 900/S4 1000/S 1000/S4 Service Manual
© Copyright Polaris Industries Inc.
10.13
CALIPER REMOVAL
CAUTION
Do not get oil, grease, or fluid on the parking brake
pads. Damage to or contamination of the pads may
cause the pads to function improperly.
IMPORTANT
Be sure the parking brake is not engaged.
1. Remove the clip pin and pin
q
from the parking
brake cable.
2. Remove the two fasteners
w
retaining the parking
brake caliper mount / shift cable bracket.
3. Lift the parking brake caliper off the brake disc and
remove it from the vehicle.
CALIPER INSTALLATION
1. Install the parking brake caliper over the brake disc.
Align the caliper mounting sleeves with the holes in
the mount bracket.
2. Install and tighten the two caliper mount / shift cable
bracket fasteners
w
to specification.
TORQUE
Parking Brake Caliper Mount Bracket Bolts:
37 lb-ft (50 Nm)
3. Install the cable, pin and clip pin
q
. Test the park
brake for proper function.
DISC INSPECTION / REPLACEMENT
Measure the brake disc with a micrometer. If the
thickness of the disc is less than specified, replace the
brake disc.
1. Remove the parking brake caliper from the disc.
2. Using a 1/2” socket and ratchet, remove the brake
disc retaining bolt and flat washer.
3. Remove the disc from the transmission shaft.
BRAKE SYSTEM