8.28
9930588 R02 - 2017-2020 RZR 900 900/S 900/S4 1000/S 1000/S4 Service Manual
© Copyright Polaris Industries Inc.
FRONT GEARCASE REMOVAL
1. Raise and support vehicle
2. Place gear selector in neutral.
3. Remove both front half shafts from the front
gearcase. See Chapter 7 – Front Half Shaft Removal
page 8.10
4. Remove the front section of the prop shaft (see
Chapter 7 – Prop Shaft Removal page 8.19).
5. Disconnect the wire harness for the front gearcase
and remove the harness from the retaining dart.
6. Remove the vent line from the front gearcase and
plug vent line fitting.
7. Remove the four bolts
r
securing the front gearcase
to the frame.
8. Rotate front of gearcase up so the input shaft is
facing down. Lift and remove the gearcase from the
front LH wheel well area and slide it out of the vehicle
above the upper A-arm.
FRONT GEARCASE DISASSEMBLY /
INSPECTION
1. Drain and properly dispose of gearcase fluid.
Remove any metal particles from the drain plug
magnet.
2. Remove the seven cover screws
q
and remove the
cover plate
w
assembly.
FINAL DRIVE
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