Prochem BLAZER PLUS - Bypass Manifold; Check Valve; Chemical Pump

MAINTENANCE
BLAZER 980073 09/16/02
4-9
BYPASS MANIFOLD
Clean the bypass strainer and orifice weekly, using
the following guidelines:
1. Remove the strainer. Clean and re-install. DO
NOT over tighten strainer.
2. Remove the cap. Remove the orifice, using a
3/16" Allen wrench (the 3/16" Allen wrench is
provided with the Part #66-945280, the bypass
maintenance kit).
STRAINER
BYPASS MANIFOLD DETAIL
O-RING
CAP O-RING
ORIFICE
MANIFOLD
3. Re-install the cap and run the unit with the
water pump ON for 15 seconds to flush out the
bypass manifold.
4. Remove the cap and re-install the cleaned
orifice, using the 3/16" Allen wrench. Tighten
orifice just enough to seat. DO NOT over
tighten. Re-install cap. DO NOT over-tighten
cap.
NOTE: If o-ring seals leak, replace them. If
strainer is damaged, replace strainer.
CHECK VALVE (SOLUTION OUTLET)
Inspect the check valve whenever doing service on
the chemical pump or if flow problems occur in the
chemical system:
1. Remove the check valve. Be sure the small o-
ring for the seat comes out with the check valve.
2. Remove the seat, using a 5/16" Allen wrench.
3.
Check the Teflon seat for debris or wear. Clean
or replace Teflon seat if needed.
4. Clean the poppet and spring, inspect for wear or
damage, replace as needed.
5.
Re-assemble the check valve. Start the seat by
hand, tighten using a 5/16" Allen wrench. DO
NOT over-tighten seat.
(use 5/16 Allen
wrench to remove)
O-RING
SEAT
TEFLON SEAT
SPRING
O-RING
CHECK
VALVE CAP
POPPET
Tight wrap
on spring
CHECK VALVE DETAIL
NOTE: Improper seating of the check valve poppet,
damaged spring or o-rings will cause poor operation
of the chemical system.
6. Lubricate the o-rings with o-ring lubricant Part
#05-008035 and reinstall.
CHEMICAL PUMP
The only repairs which the chemical pump may
require is the replacement of the diaphragm or
check valves. To replace the diaphragm, unscrew
the cover from the body. When replacing the
diaphragm, lubricate the outer edges of the
diaphragm with o-ring lubricant Part #05-008035 and
reassemble. To replace the check valves, unscrew
the check valve caps. Replace the check valves and
reassemble, using new o-rings.
DO NOT attempt to re-use o-rings once the check
valves have been removed. See the Illustrated
Parts Listing for a parts breakdown on the chemical
pump.