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Rancilio Silvia PID Kit User Manual

Rancilio Silvia PID Kit
60 pages
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Silvia PID Kit
Copyright © 2006, 2007, 2008 MLG Properties, LLC
All rights reserved
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Rancilio Silvia PID Kit Specifications

General IconGeneral
TypePID Kit
CompatibilityRancilio Silvia Espresso Machine
FunctionTemperature Stability and Control
Temperature ControlPID Controlled
DisplayDigital
Temperature AdjustmentAdjustable
Pre-infusion CapabilityYes
InstallationRequires Installation
Components IncludedPID Controller, Wiring, Instructions

Summary

Silvia PID Kit Introduction and Preparation

Disclaimer and Kit Overview

Review terms, conditions, and warranty limitations before installation.

Detailed Parts List

Detailed list of all components included in the PID kit for Watlow 96.

Installation Tools Required

Essential tools needed to perform the Silvia PID kit installation safely.

Part A – New Wiring Inside Silvia's Enclosure

Unplug and Secure Silvia

Safely disconnect power and prepare the espresso machine for disassembly.

Remove Water Reservoir and Splash Panels

Steps to remove the water reservoir and front splash panel for access.

Mount the Solid State Relay (SSR)

Securely install the Solid State Relay (SSR) onto the machine's chassis.

Remove Top Panel (Cup Warmer)

Detach the top panel, also known as the cup warmer, from the machine.

Perform Reality Check and Remove Rear Panel

Review safety and disassemble the rear U-shaped enclosure panel.

Remove Internal Splash Guard

Detach the internal splash guard to access internal components.

Disconnect Brew Thermostat Wires

Carefully disconnect the electrical connectors from the brew thermostat.

Install SSR Power Leads

Connect the new red power leads to the Solid State Relay (SSR).

Install Low Voltage Control Wires on SSR

Connect the control wires to the low voltage DC side of the SSR.

Install Protective SSR Cover

Fit the clear plastic cover over the SSR for electrical safety.

Install Power Splitters on Main Switch

Install wire splitters onto the main power switch terminals.

Install Power Supply Wires for Controller

Connect the power supply wires to the installed splitters.

Install Thermocouple Sensor

Mount the thermocouple onto the boiler for temperature sensing.

Install Ground Wire

Connect the new grounding wire to the machine's chassis.

Route New Wires Out of Silvia

Route all new wires through the machine's base using rubber grommets.

Part B – Installing the Digital Controller

Choose Controller Mounting Location

Decide whether to mount the controller enclosure on the left or right side.

Route Wires Through Enclosure Base

Pass wires through the grommet in the enclosure's bottom cover.

Route Wires Through Locking Collar

Slide wires through the controller's locking collar before enclosure mounting.

Fasten Ground Wire to Enclosure

Connect the ground wire to the designated tab at the back of the enclosure.

Connect Wires to Digital Controller

Connect the various wires to the correct terminals on the digital controller.

Mount Controller in Enclosure

Securely insert the wired controller into its enclosure.

Clamp Wires and Install Enclosure Covers

Secure wires with a clamp and attach the top and bottom enclosure covers.

Manage Controller Locking Collar

Instructions for releasing or adjusting the controller's locking collar.

Fasten Enclosure Assembly to Silvia

Attach the controller enclosure assembly to the side of the espresso machine.

Tidy Up Wiring Inside Enclosure

Organize and secure excess wiring within the pump compartment.

Re-install Silvia's Machine Panels

Reattach the splash panel, rear panel, and top panel after wiring.

Secure External Cable to L-bracket

Fasten the main cable loom to the L-bracket for strain relief.

Troubleshooting Common Problems

Part C – Using Your Digital Controller

Change Controller Set Point

Adjusting the target temperature for the boiler using controller buttons.

Steaming Operation (No Steam Package)

How the controller behaves in steam mode without the steam control package.

Steaming Operation (With Steam Package)

Utilizing the controller for steam temperature management with the package.

Part S – Install Steam Control Package

Install Steam Control Relay

Mount and connect the relay for the steam control package.

Remove Front Cover for Steam Switch Access

Detach the front cover to access the machine's steam switch.

Connect Brown Wire to Steam Switch Hot Side

Connect the brown wire from the relay to the hot terminal of the steam switch.

Connect Purple Wire to Steam Switch Neutral Side

Connect the purple wire from the relay to the neutral terminal of the steam switch.

Connect Steam Control Cap Wire

Connect the red "cap" wire from the relay to the steam switch's original wire.

Connect Steam Thermostat Jumper Wire

Bypass the steam thermostat by installing a jumper wire.

Tidy Up Steam Package Wiring

Organize and secure wiring related to the steam control package installation.

Replace Front Cover After Steam Install

Reassemble the machine's front cover after completing steam package wiring.

Resume PID Installation

Instruction to return to specific steps in Part A after steam package installation.

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