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Raypak 156 User Manual

Raypak 156
40 pages
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INSTALLATION & OPERATING
INSTRUCTIONS
CATALOG NO. 6100.62B Effective: 12-18-13 Replaces: 06-21-13 P/N 241519 Rev. 3
WARNING: If the information in these
instructions are not followed exactly, a fire or
explosion may result causing property
damage, personal injury or death.
FOR YOUR SAFETY: Do not store or use
gasoline or other flammable vapors and
liquids or other combustible materials in the
vicinity of this or any other appliance. To do
so may result in an explosion or fire.
WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance.
Do not touch any electrical switch; do not
use any phone in your building.
Immediately call your gas supplier from a
neighbor's phone. Follow the gas suppli-
er's instructions.
If you cannot reach your gas supplier, call
the fire department.
Installation and service must be performed by
a qualified installer, service agency or the gas
supplier
.
This manual should be maintained in legible condition and kept adjacent to the heater or in another safe place for
future reference.
Models 106 & 156
Atmospheric
Above-Ground
Pool & Spa
Heater
(Chauffe-Piscine)
English/French
AVERTISSEMENT: Assurez-vous de bien suivre
les instructions données dans cette notice pour
duire au minimum le risque d’incendie ou
d’explosion ou pour éviter tout dommage matériel,
toute blessure ou la mort.
Ne pas entreposer ni utiliser d’essence ou ni
d’autres vapeurs ou liquides inflammables à
proximité de cet appareil ou de tout autre appareil.
CE FAIRE SI VOUS SENTEZ UNE ODEUR
DE GAZ:
Ne pas tenter d’allumer d’appareil.
Ne touchez á aucun interrupteur; ne pas
vous servir des téléphones se trouvant dans
la bâtiment.
Appelez immédiatement votre fournisseur
de gaz depuis un voisin. Suivre les instruc-
tions du fournisseur.
Si vous ne pouvez rejoindere le fournisseur,
appelez le service es incendies.
L’installation et l’entretien doivent être assurés
par un installeur qualifié ou par le fournisseur de
gaz.

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Raypak 156 Specifications

General IconGeneral
BrandRaypak
Model156
CategorySwimming Pool Heater
LanguageEnglish

Summary

Warnings and Safety Precautions

Understanding Safety Terms

Defines DANGER, WARNING, CAUTION, and NOTE terms used in the manual.

Flammable Materials Warning

Warns against storing or using flammable materials near the heater.

Gas Leak Detection Warning

Advises on detecting gas leaks and potential odorant fade.

California Proposition 65 Warning

States chemicals known to cause cancer, birth defects, or reproductive harm.

Installation Proximity Warnings

Advises on safe distances from other equipment and potential wind disturbance.

Water Chemistry and Maintenance

Automatic Chlorinators and Chemical Feeders

Discusses the use and placement of chemical feeders and chlorinators.

Safety Guidelines

Water Temperature Safety

Provides guidelines for safe spa and hot tub water temperatures.

Specifications and Unpacking

Model Identification

Explains where to find model and serial numbers on the heater rating plate.

Unpacking Instructions

Details procedures for checking and handling the heater upon receipt.

Installation Safety and Notices

Refractory Ceramic Fiber (RCF) Warning

Warns about potential crystalline silica exposure during handling of RCF insulation.

Important Installation Notice

States that instructions are for qualified personnel and licensing may be required.

Installation Codes and Clearances

Installation Codes and Clearances

Details required clearances from combustible surfaces and installation codes.

Base Installation Requirements

Specifies requirements for mounting the heater on a level base.

Outdoor Installation Warnings

Warns about water spray and proximity to heat pumps for outdoor installations.

Outdoor Installation Details

Heater with Outdoor Stackless Top

Provides installation guidelines for heaters with a stackless top for outdoor use.

Outdoor Stack and High Wind Conditions

Discusses optional outdoor stacks and precautions for high wind areas.

Indoor Installation Requirements

Combustion & Ventilation Air

Specifies air supply openings needed for indoor heater operation.

Vent Piping Guidelines

Details recommended vent pipe sizing, runs, and termination for safe venting.

Gas Connections and Venting

Gas Connections

Outlines procedures and cautions for connecting the gas supply to the heater.

Gas Pressure and Adjustment

Gas Pressure Regulator

Explains how to adjust the gas pressure regulator for optimal performance.

Pipe Sizing and Water Connections

Pipe Sizing for Gas Connections

Provides guidelines for selecting appropriate pipe sizes for gas connections.

Water Connections and Flow Rates

Details water connection requirements and flow rate specifications for proper operation.

Bypass and Pressure Relief Systems

Internal and Auxiliary Bypass Valves

Explains the function and adjustment of internal and external bypass valves.

Pressure Relief Valve Installation

Provides instructions for installing a pressure relief valve according to codes.

Electrical Connections and Heat Exchanger

Electrical Connections

Details wiring requirements for 120 VAC and 240 VAC power sources.

Owner's Operating Instructions

Analog Control Adjustments

Explains how to adjust the temperature on analog control models.

Digital Control Adjustments

Details how to set temperature and modes on digital control models.

Operating Safety and Procedures

Safety Before Operating

Emphasizes safety measures before operating the heater, including gas leak checks.

Operating Instructions

Step-by-step guide to safely start up the heater.

Advanced Flame Technology (AFT) Control

Service Menu and Fault History

Explains how to access and interpret service menus, fault history, and indicators.

Control Programming and Settings

Program Button Functions

Details how to use the program button for defaults, clearing faults, and setting units.

Temperature and Lockout Settings

Explains how to set max temperatures and use the control lockout feature.

Status and Diagnostics

Heat Status Messages

Lists normal operating status messages like Heating, Spark, and No Demand.

Fault Conditions and Codes

Describes common fault conditions and their corresponding error messages.

Remote Control Operation

Remote Control Installation

Provides instructions and cautions for installing remote controls.

Activating and Using Remote Control

Explains how to activate the remote function and operate the heater remotely.

Remote Control Wiring

Wiring for 2-Wire Remote Systems

Details wiring for on/off remote control systems.

Wiring for 3-Wire Remote Systems

Details wiring for three-position switch remote control systems.

Wiring Diagrams

Analog Model Wiring Diagram

Illustrates the electrical connections for analog control models.

Digital Model Wiring Diagram

Illustrates the electrical connections for digital control models.

Operation in Specific Conditions

Time Clock and Fireman's Switch Connection

Explains how to connect and use time clocks or fireman's switches.

Cold Weather and Winterizing

Provides guidance for operating in cold weather and winterizing the unit.

Maintenance and Service

Preventative Maintenance Schedule

Outlines the recommended schedule for preventative maintenance tasks.

Water Pressure Switch Adjustment

Details the procedure for adjusting the water pressure switch.

Safety Features and Adjustments

Pilot Safety and Roll-Out Switch

Describes the pilot safety function and the flame roll-out safety switch.

High Limit Settings and Removal

Explains the high limit switches and how to remove and replace them.

Burner Tray and Gas Valve Service

Burner Tray Removal

Step-by-step instructions for removing the burner tray.

Gas Valve Removal

Step-by-step instructions for removing and reinstalling the gas valve.

Pilot Assembly Service

Pilot Removal and Cleaning

Provides instructions for removing and cleaning the pilot assembly.

Heat Exchanger Service

Heat Exchanger Removal

Outlines the steps for removing the heat exchanger for service.

Tube Cleaning and De-sooting

Details procedures for cleaning the heat exchanger tubes and removing soot.

Replacement Parts

Ordering Replacement Parts

Provides important notes for ordering replacement parts, including necessary information.

Troubleshooting Mechanical Issues

Common Mechanical Problems and Solutions

Lists common mechanical issues, their causes, and recommended solutions.

Electronic Control Logic Flowchart

Control Logic Overview

Presents a flowchart explaining the electronic control logic for heating operations.

Analog Control Logic Flowchart

Analog Control Logic Troubleshooting

Provides a flowchart for troubleshooting analog control system operations.

Illustrated Parts List

Component Identification

Shows a diagram identifying various parts of the heater with call-out numbers.

Illustrated Parts List (Continued)

Component Identification (Continued)

Continues the diagram identifying various heater parts with call-out numbers.

Parts List - Model Numbers

Component Part Numbers

Lists part numbers for various components for models 106A and 156A.

Parts List - Miscellaneous and Venting

Miscellaneous and Venting Components

Lists part numbers for miscellaneous components and venting parts.

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