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Realistic TRC-449 Service Manual

Realistic TRC-449
46 pages
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ervlce
TRC-449
CB TRANSCEIVER
Catalog Number: 21-1562
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CUSTOM
MANUFACTURED
FOR
RADIO
SHACK
M A
DIVISION
OF
TANDY
CORPORATION

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Realistic TRC-449 Specifications

General IconGeneral
Frequency Range26.965 - 27.405 MHz
ModulationAM
Power Output4 Watts
Channels40
MicrophoneDynamic
Antenna Impedance50 Ohms
TypeCB Radio
ModeAM

Summary

1. Specifications

General Specifications

General operating characteristics including channels, frequency range, power, size, and weight.

Measurement Conditions

Conditions for device performance testing, including power, temperature, and signal levels.

2. Disassembly Instructions

Top and Bottom Cover Removal

Instructions for removing the transceiver's top and bottom covers.

Front Panel Removal

Instructions for removing the transceiver's front panel.

3. Block Diagram

4. Alignment Instructions

Chassis Layout and Alignment Points

Diagram showing chassis layout and specific points for alignment adjustments.

PLL and Carrier Oscillator Alignment

Alignment Procedure Steps

Step-by-step guide for aligning PLL and carrier oscillator circuits with test equipment.

Test Equipment Setup Diagram

Diagram illustrating test equipment setup for PLL and carrier oscillator alignment.

PLL Circuit Description

IC7 Waveform Analysis

Displays waveforms at IC7 pins, illustrating circuit operation and signal characteristics.

PLL Local Oscillator Function

Channel Selection Program Details

How the channel switch determines the PLL divide ratio N for frequency selection.

Transmitting Frequency Calculation

Example calculation for transmitting frequencies based on channel and mode settings.

Frequency Chart

Audio Control Systems

Audio Limiter Functionality

Explains how the mic signal is applied and limited within the audio limiter circuit.

Automatic Modulation Control (AMC)

Describes the AMC circuit that controls maximum modulation for stability.

Automatic Limiter Circuit (ALC) for SSB

Explains the ALC circuit's operation for both AM and SSB modes.

Noise Blanker Circuit Operation

Noise Amplifier Circuit Details

Describes the noise amplifier circuit tuned to 23 MHz for noise detection and elimination.

N.B. AGC Circuit Function

Explains the N.B. AGC circuit's role in controlling noise and amplifier gain.

Transmitter Section Alignment

Transmitter Alignment Procedure

Step-by-step procedure for aligning the transmitter section with required equipment.

Transmitter Test Equipment Setup

Diagram showing the test equipment setup for transmitter section alignment.

Receiver Section Alignment

Receiver Alignment Procedure

Step-by-step procedure for aligning the receiver section with required equipment.

Receiver Test Equipment Setup

Diagram illustrating the test equipment setup for receiver section alignment.

Troubleshooting Hints

Unit Power-On Issues

Hints for diagnosing and resolving issues when the unit fails to power on.

No Receive Sound Troubleshooting

Hints for diagnosing and resolving issues when there is no audio output during receive.

No Transmission Troubleshooting

Hints for diagnosing and resolving issues when the unit fails to transmit.

No Modulation Troubleshooting

Hints for diagnosing and resolving issues related to lack of modulation during transmission.

Specific Troubleshooting Scenarios

No SSB Transmission Issues

Troubleshooting hints for SSB transmission failures.

No AM Modulation Issues

Troubleshooting hints for AM mode modulation failures.

Noise Blanker Inoperability

Hints for diagnosing and resolving issues when the noise blanker is inoperative.

Channel Indicator Light Failures

Hints for diagnosing and resolving issues with the channel indicator LEDs not lighting up.

PLL Circuit Troubleshooting Guide

Component Lead Identifications

Integrated Circuit Internal Diagrams

Printed Circuit Board Layouts

Channel Switch PCB Layout

Layout diagram for the flexible channel switch printed circuit board.

Noise Blanker PCB Layout

Layout diagram for the noise blanker printed circuit board.

Speaker Jack PCB Layout

Layout diagram for the speaker jack printed circuit board.

Main PCB Top View Layout

Main PCB Bottom View Layout

Additional Bottom Component Layout

Wiring Diagram - Part 1

Wiring Diagram - Part 2

Wiring Diagram - Part 3

18. Electrical Parts List

Capacitor Specifications

List of capacitor part numbers, descriptions, and manufacturer codes.

Capacitor Specifications (Continued)

Capacitor Specifications (Continued)

Capacitor Specifications (Continued)

Capacitor Specifications (Continued)

Trimmer Capacitors and Compound Parts

List of trimmer capacitors and compound parts with their part numbers.

Diode Specifications

List of diodes with their part numbers.

Diode Specifications (Continued)

Component Lists

FET Specifications

List of Field Effect Transistors (FETs) with their part numbers.

Integrated Circuit Specifications

List of integrated circuits with their part numbers.

Coil and Inductor Specifications

List of coils and micro-inductors with their part numbers.

Resistor Specifications

Resistor List (R-1 to R-33)

List of resistors with their part numbers and specifications.

Resistor List (R-34 to R-93)

Resistor List (R-94 to R-149)

Resistor List (R-150 to R-222)

Switches and Transistors

Switch Specifications

List of switches with their part numbers.

Transistor Specifications

List of transistors with their part numbers.

Variable Components and Crystals

Variable Resistor Specifications

List of variable resistors with their part numbers.

Crystal Specifications

List of crystals with their frequencies and part numbers.

Miscellaneous Components

List of miscellaneous items like speakers, jacks, and connectors.

Connectors, Terminals, and Boards

Check Terminals and Connectors

List of check terminals and various connectors with their part numbers.

Printed Circuit Boards

List of Printed Circuit Boards with their part numbers.

Transformers, Filters, and Coils

List of key components like transformers, filters, and coils with their part numbers.

19. Mechanical Parts List

Chassis and Covers

List of chassis and cover parts with their part numbers.

Mounting Brackets and Chassis Components

List of mounting brackets and chassis support parts.

PCB and Component Mounts

List of angles and brackets used for mounting PCBs and components.

Control Knobs

List of various control knobs for functions like channel, volume, and squelch.

Front Panel and Associated Parts

The front panel, LED holders, caps, and trim plates.

Mounting Hardware and Plates

List of screws, studs, and plates for assembly and trim.

Cushions, Washers, and Speaker Net

Various cushions, washers, and speaker netting used in assembly.

Assorted Screws

A comprehensive list of screws used for various assembly purposes.

Mechanical Assembly Details

Assorted Nuts and Springs

List of nuts and springs used in the assembly.

Meters, Jacks, and Connectors

Meter, various jacks for audio, power, microphone, and antenna connectors.

Switches and Variable Resistors

Channel switch, mode switch, and variable resistors for control.

Printed Circuit Boards and Speaker

Specific function PCBs, main PCB, and the speaker component.

Shield Plates and Microphone Hanger

Shield plates for various sections and a microphone hanger.

Washers and Lug Terminal

Washers for mounting and a lug terminal for connections.

Additional Assorted Screws

Further list of screws used in the assembly.

Final Mechanical Assembly Parts

Final Screws and Nuts

Final list of screws and nuts used in the product assembly.

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