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Rekluse RadiusCX User Manual

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©2017 Rekluse Motor Sports
Rekluse Motor Sports, Inc.
customerservice@rekluse.com
INSTALLATION & USER’S
GUIDE
RadiusCX Clutch
For KTM/Husqvarna DS Clutches
Doc ID: 191-7913A
Revision: 082018

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Rekluse RadiusCX Specifications

General IconGeneral
BrandRekluse
ModelRadiusCX
CategoryMotorcycle Accessories
LanguageEnglish

Summary

OVERVIEW

INSTALLATION TIPS

General advice and precautions to follow before starting the installation process.

TOOLS NEEDED

Tuning Note

Information on an optional performance enhancement using a specific spring.

INCLUDED PARTS

DISASSEMBLE THE CLUTCH

CLUTCH PACK INSTALLATION

Clutch pack overview

Visual guide illustrating the components and arrangement of the clutch pack.

PRESSURE PLATE INSTALLATION

SLAVE CYLINDER INSTALLATION

Step 1: Bleed the new slave cylinder

Procedure to prepare the new Rekluse slave cylinder by bleeding it before installation.

Step 2: Replace OE slave cylinder

Guide to removing the original slave cylinder and attaching the new Rekluse slave cylinder.

BLEED THE CLUTCH LINE

SET THE INSTALLED GAP

Step 1: Find the starting point

Locating the initial starting point for adjusting the slave cylinder's adjuster screw.

Step 2: Learn how to check Free Play Gain

Learning how to verify the installed gap by checking the Free Play Gain at the clutch lever.

Two Ways to Check for Free Play Gain

Explains the two methods available for checking the clutch lever's Free Play Gain.

The Rubber Band Method

Detailed instructions for using the included rubber band to check Free Play Gain.

The Hand Method

Instructions on how to check Free Play Gain using manual pressure on the clutch lever.

Step 4: Adjust the installed gap and Recheck Free Play Gain

Fine-tuning the installed gap based on Free Play Gain measurements for optimal performance.

Step 3: Break-in the new clutch

FREE PLAY GAIN ADJUSTMENTS

MAINTENANCE

Disk inspection examples

Visual examples and criteria for inspecting clutch drive plates for signs of heat damage.

TROUBLESHOOTING

Performance issues

Addresses issues like clutch drag, stalling, or difficulty overriding, and their potential causes.

Clutch noise

Explanation of harmless clutch squeal or chatter and methods to reduce it.

EXP TUNING OPTIONS

Configuration chart

A chart detailing different engagement settings based on spring combinations for 250 and 350 models.

Changing the springs

Step-by-step instructions for changing the springs within the EXP disk to alter engagement settings.

BUMP-STARTING

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