Rekluse RadiusCX - Table of Contents

Pg. 2
Doc ID: 191-7913A
Doc Rev: 082018
TABLE OF CONTENTS
OVERVIEW ................................................................................ 3
INSTALLATION TIPS ................................................................. 3
Tuning Note ............................................................................4
TOOLS NEEDED ....................................................................... 4
INCLUDED PARTS .................................................................... 5
DISASSEMBLE THE CLUTCH .................................................. 7
CLUTCH PACK INSTALLATION .............................................. 10
Notes for Clutch Pack Installation: ........................................10
Clutch pack overview ............................................................14
PRESSURE PLATE INSTALLATION ....................................... 15
SLAVE CYLINDER INSTALLATION ........................................ 19
Step 1: Bleed the new slave cylinder ....................................19
Step 2: Replace OE slave cylinder .......................................22
BLEED THE CLUTCH LINE ..................................................... 26
SET THE INSTALLED GAP ..................................................... 29
Step 1: Find the starting point ...............................................30
Step 2: Learn how to check Free Play Gain .........................31
Two Ways to Check for Free Play Gain ................................32
The Rubber Band Method ....................................................32
The Hand Method .................................................................34
Step 3: Break-in the new clutch ............................................35
Step 4: Adjust the installed gap and Recheck Free Play Gain
..............................................................................................37
FREE PLAY GAIN ADJUSTMENTS......................................... 39
MAINTENANCE ....................................................................... 40
Disk inspection examples .....................................................41
TROUBLESHOOTING ............................................................. 42
Performance issues ..............................................................42
Clutch noise ..........................................................................43
EXP TUNING OPTIONS .......................................................... 43
Configuration chart ...............................................................44
Changing the springs ............................................................44
BUMP-STARTING .................................................................... 46
NEED ADDITIONAL HELP? ..................................................... 47