Renogy ROVER Series User Manual

Rover 60A
Version 1.3
Maximum Power Point Tracking Solar Charge Controller
ROVER SERIES

Renogy ROVER Series Specifications

General

Temperature Compensation	-3mV/°C/2V(Default)
Type	MPPT
Nominal System Voltage	12V/24V Auto
Rated Charge Current	20A, 30A, 40A, 60A
Max PV Input Voltage	100V (20A/30A), 150V (40A/60A)
Max Solar Input Power	260W (12V)/520W (24V) for 20A, 390W (12V)/780W (24V) for 30A, 520W (12V)/1040W (24V) for 40A
Battery Type	Sealed, Gel, Flooded, Lithium
Communication	RS232
Protection	Over Heating

Summary

Important Safety Instructions

General Safety Information

General safety rules for controller operation and handling.

Charge Controller Safety

Specific safety precautions for the charge controller itself.

Battery Safety

Battery Handling Precautions

Guidelines for safe handling and charging of various battery types.

General Information

Key Features Overview

Lists the primary capabilities and benefits of the Rover Series controllers.

MPPT Technology Explained

Details the Maximum Power Point Tracking technology for optimal energy harvesting.

Understanding Current Boost

Explains how the controller increases current output from solar panels.

Limiting Effectiveness Factors

Discusses factors affecting controller performance, like temperature.

Four Charging Stages

Bulk Charge Stage

The initial stage for rapid battery charging using maximum available power.

Boost Charge Stage

Maintains charge for a set duration to optimize battery voltage.

Float Charge Stage

The final stage to maintain battery capacity with minimal current.

Equalization Charging

Periodic overcharging to balance battery voltage and stir electrolyte.

Lithium Battery Activation

Feature to awaken and recharge over-discharged lithium batteries.

Additional Components

Remote Temperature Sensor

Measures battery temperature for accurate compensation.

Mounting Brackets

Accessories for securely mounting the charge controller.

Optional Components

Renogy BT-1 Bluetooth Module

Enables wireless monitoring and control via the Renogy BT App.

Renogy DM-1 4G Data Module

Allows remote monitoring via the Renogy 4G app over LTE.

Identification of Parts

Key Controller Components

Identifies and labels the main physical parts of the charge controller.

Installation Guide

Recommended Installation Tools

Lists the essential tools required for the installation process.

Critical Installation Warnings

Alerts users to crucial safety precautions during installation.

Installation Steps

Connecting Controller Components

Step-by-step instructions for connecting battery, panels, and load.

Installation Steps Continued

Connect Load (Optional)

Instructions for connecting optional load devices to the controller.

Installation Steps Continued

Optional Module Connections

Guidance on connecting communication and sensor modules.

Mounting Recommendations

Mounting Steps and Clearance

Details proper mounting location, clearance, and securing procedures.

Mounting Using Holes

Securing with Holes

Instructions for securing the controller using its integrated mounting holes.

Mounting Using Holes Continued

Verify Secure Mounting

Final check to ensure the controller is securely attached.

Mounting Using Brackets

Install Mounting Brackets

Instructions for attaching the provided mounting brackets.

Controller Operation

Main Display and Navigation

Overview of the LCD screen, menus, and button controls.

Load Mode Settings

How to configure the operational modes for the load terminal.

Parameter Settings Overview

Accessing and viewing system parameters on the controller.

Statistical Data Review

Viewing accumulated system performance statistics.

Historical Data Review

Accessing past daily performance data.

Device Information Display

Displaying product model, software, and serial number.

Button Functions and Main Menu

Explains the functionality of the controller's navigation buttons.

Interpreting Display Icons and States

Explains the meaning of various icons and status indications on the screen.

Understanding Operation Screens

Details the different screens displaying system status and parameters.

Programming Load Terminal

Load Mode Options Configuration

Guide to setting up different operational modes for the load terminal.

Parameter Settings

Battery Configuration Parameters

Settings for system voltage, battery type, capacity, and address.

Charging Voltage Parameters

Configuration of various voltage thresholds for charging and protection.

Timing and Interval Settings

Adjusting delays, equalization, and boost charge durations.

Advanced Parameter Configuration

Settings for equalization interval, temperature compensation, and communication.

Statistical Data

Battery Production and Consumption Data

Review of total amp hours produced and consumed.

System Operation Statistics

Summary of operating days and charge/discharge counts.

Historical Data

Daily Historical Data Review

Accessing and viewing past daily performance data.

Device Information

Controller Model and Version Details

Information on product model, hardware, and software versions.

LED Indicators

PV Array Indicator Status

Explains the meaning of the PV array indicator light.

Battery Indicator Status

Explains the meaning of the battery status indicator light.

Load Indicator Status

Explains the meaning of the load status indicator light.

Error Indicator Status

Explains the meaning of the error indicator light.

Rover Protections

System Protection Behaviors

Details how the controller responds to various fault conditions and overloads.

System Status Troubleshooting

PV Indicator Troubleshooting

Steps to diagnose and resolve issues indicated by the PV indicator.

Battery Indicator Troubleshooting

Steps to diagnose and resolve issues indicated by the battery indicator.

Load Indicator Troubleshooting

Steps to diagnose and resolve issues indicated by the load indicator.

Error Indicator Troubleshooting

Steps to diagnose and resolve issues indicated by the error indicator.

Maintenance

Recommended Maintenance Tasks

Regular checks and tasks for optimal controller performance.

Fusing Requirements

Wire Gauge and Current Ratings

NEC guidelines for selecting wire sizes and maximum currents.

Controller to Battery Fusing

Recommendations for choosing the correct fuse for battery connection.

Solar Panel to Controller Fusing

Recommendations for choosing the correct fuse for panel connection.

Technical Specifications

Electrical Parameters

Detailed electrical characteristics of the charge controller.

General Specifications

Physical dimensions, weight, operating environment, and certifications.

Battery Charging Parameters

Optimal charging settings for different battery types.

PV Power – Conversion Efficiency Curves

12V System Conversion Efficiency

Graph showing efficiency based on output power for 12V systems.

24V System Conversion Efficiency

Graph showing efficiency based on output power for 24V systems.

48V System Conversion Efficiency

Graph showing efficiency based on output power for 48V systems.

Efficiency Curve Explanations

Notes and explanations related to the PV power conversion efficiency graphs.

Dimensions

RVR60 Unit Dimensions

Physical measurements of the charge controller itself.

Dimensions with Mounting Brackets

Physical measurements of the controller when mounting brackets are attached.