2 PUB. NO. FASTRAXC FEBRUARY 2008
FASTRAX
™
TABLE OF CONTENTS
POLY LUMBER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
LOWER TRACK INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
THERMAL AIR SEAL / DRIVE TUBE INSTALLATION . . . . . . . . . . . .6
MOTOR / LIMIT SWITCH INSTALLATION . . . . . . . . . . . . . . . . . . . . .7
UPPER TRACK INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
ELECTRICAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
i-COMM LOGIC TABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
INVERTER PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
PHOTOEYE / CURTAIN INSTALLATION . . . . . . . . . . . . . . . . . . . . .16
THERMAL AIR SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
SHROUD INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
ELECTRICAL CABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
VIRTUAL VISION INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . .22
OPTIONAL CHAIN HOIST / WELD PLATE INSTALLATION . . . . . .23
OPERATING INSTRUCTIONS / FINAL CHECKLIST . . . . . . . . . . . .25
MAINTENANCE PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
ELECTRICAL DRAWINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
ARCHITECTURAL DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
NOTICE TO USER
Our mission is to “Improve Industrial Safety, Security and
Productivity Worldwide Through Quality and Innovation.”
Thank you for purchasing the FasTrax
®
door from RITE-HITE
DOORS, INC. The TRAX door is a unique fabric door that can
be transformed to fit most opening configurations while helping
to keep different atmospheres separate.
This manual should be thoroughly read and understood before
beginning the installation, operation or servicing of this door.
This owners manual MUST be stored near the door.
Complete final checklist prior to leaving site.
Refer to partslist manual for exploded views and part numbers.
RITE-HITE DOORS, INC. reserves the right to modify the
electrical and architectural drawings in this manual as well as
the actual parts used on this product are subject to
manufacturing changes and may be different than shown in this
manual. Due to unique circumstances with varying
requirements, separate prints may be included with the unit.
The information contained in this manual will allow you to
operate and maintain the door in a manner which will insure
maximum life and trouble free operation. The serial # for your
door is on a label located on the side of the control box and side
track, Figure 21, Page 11.
Your local RITE-HITE DOORS, INC. Representative provides
the Planned Maintenance Program (P.M.P.) which can be fitted
to your specific operation. If any procedures for the installation,
operation or maintenance of the FasTrax have been left out of
this manual or are not complete, contact RITE-HITE DOORS,
INC. Technical Support at 1-563-589-2722.
RITE-HITE DOORS, INC. are covered by one or more of the
following U.S. patents, including patents applied for, pending, or
issued: 5,025,846, 5,143,137, 5,203,175, 5,329,781, 5,353,859,
5,392,836, 5,450,890, 5,542,463, 5,579,820, 5,601,134,
5,638,883, 5,655,591, 5,730,197, 5,743,317, 5,794,678,
5,887,385, 5,915,448, 5,944,086, 5,957,187, 6,042,158,
6,089,305, 6,098,695, 6,145,571, 6,148,897, 6,192,960,
6,321,822, 6,325,195, 6,330,763, 6,352,097, 6,360,487,
6,574,832, 6,598,648, 6,612,357, 6,615,898, 6,659,158
SPECIAL FEATURES
- i-COMM™ Universal Controller - Adjustable Speeds
- Heavy-Duty Industrial Materials - DuraMax Curtain w/Auto Re-feed™
- No Springs, Pulleys or Weights - InsulMax Curtain w/Auto Re-feed™
- Thermal Air™ System - High Pressure Capability
- Soft-Edge™ Technology - I-Zone™ Area Detection System
- Virtual Vision - Powder Coated Materials
- Same Platform, with Flexible “You Build It” Track Design
RECOMMENDED SERVICE PARTS
Bumper, Rubber, Motor 15250081 (2)
Fuse, 1 Amp, 250V, Time Delay 51000002 (2)
Fuse, 2 Amp, 250V, Time Delay 51000005 (2)
Kit, Drive Sphere, Qty 10 53700561 (2)
Closed Limit Switch 51950075 (1)
Open Limit Switch 51950076 (1)
Module - Electrical 51950073 (1)
Heater, 1000W, 120V (FR only) 52050018 (1)
Limit Switch Magnet 55050023 (2)
Sensor, Thermal (FR only) 68900005 (1)
INSTALLATION TOOLS REQUIRED
- 25’ Tape measure - Hydro level
- 6’ Carpenters level - Ladder (6’-8’)
- Scissors Lift - 7/16”,1/2”,9/16”, 3/4” Socket/wrench
- Plumb Bob - “C” Clamps
- Hammer Drill - Drill (cordless or electric)
- Drill Bits - Phillips Bit for Drill
- Snap Ring Tool - Allen Wrench Set (1/8” & 5/32”)
- Wire Strippers - Straight Edge
- 5/16” Nut Driver
- Small Straight/Phillips Screwdrivers
WARRANTY
RITE-HITE DOORS, INC. warrants that its FasTrax door including
electrical components, will be free from defects in design, materials and
workmanship for a period of one (1) year from the date of shipment.
RITE-HITE DOORS, INC. warrants that the FasTrax 60 and 80 mil
curtain fabric only, shall be free from defects in design and materials for
a period of five (5) years. The curtain fabric warranty covers material
failure under normal wear conditions; it does not cover 27oz material,
labor, vision wear, edging or damage incurred from abuse, misuse or
impact. Vision, fuses, bulbs and seals are wear items, and not
considered to be covered by warranty. All claims for breach of this
warranty must be made within thirty (30) days after the defect is or can,
with reasonable care, be discovered to be entitled to the benefits of this
warranty, the products must have been properly installed, maintained,
operated within their rated capacities, and not otherwise abused.
Periodic lubrication and adjustment is the sole responsibility of the
owner. This warranty is RITE-HITE DOORS, INC. exclusive warranty.
RITE-HITE DOORS, INC. EXPRESSLY DISCLAIMS ALL IMPLIED
WARRANTIES INCLUDING THE IMPLIED WARRANTIES OF
MERCHANTABILITY AND FITNESS. Non-standard RITE-HITE
DOORS, INC. warranties, if any, must be specified by RITE-HITE
DOORS, INC. in writing.
In the event of any defects covered by this warranty, RITE-HITE DOORS,
INC. will remedy such defects by repairing or replacing any defective
equipment or parts, bearing all of the costs for parts, labor, and
transportation based on the warranty policy. This shall be the exclusive
remedy for all claims whether based on contract negligence or strict
liability. Neither RITE-HITE DOORS, INC. ANY OTHER
MANUFACTURER WHOSE PRODUCTS ARE THE SUBJECT OF THIS
TRANSACTION, NOR ANY RITE-HITE DOORS, INC.
REPRESENTATIVE, SHALL IN ANY EVENT BE LIABLE FOR ANY
LOSS OR USE OF ANY EQUIPMENT OR INCIDENTAL OR
CONSEQUENTIAL DAMAGES OF ANY KIND WHETHER FOR BREACH
OF WARRANTY, NEGLIGENCE, OR STRICT LIABILITY. The application
of a manufacturer's specifications to a particular job is the responsibility of
the purchaser. RITE-HITE DOORS, INC. SHALL NOT IN ANY EVENT
BE LIABLE FOR ANY LOSS OF THE USE OF ANY EQUIPMENT OR
INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY KIND.
RITE-HITE DOORS INC
8900 N. Arbon Drive
P.O. Box 245020
Milwaukee, Wisconsin 53224-9520
Sales: 414-355-2600
Toll Free: 800-456-0600
Aftermarket: 563-589-2781
Service: 563-589-2722
Service Fax: 563-589-2737
Representatives in All Major Cities
www.ritehite.com
PRODUCT INTRODUCTION
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