Rockwell Automation Publication 2080-UM002N-EN-E - November 2022 43
Chapter 4
Wire Your Controller
This chapter provides information on the Micro830, Micro850, and Micro870 controller wiring 
requirements. It includes the following sections:
Wiring Requirements and 
Recommendation
 
• Allow for at least 50 mm (2 in.) between I/O wiring ducts or terminal strips and the 
controller.
• Route incoming power to the controller by a path separate from the device wiring. 
Where paths must cross, their intersection should be perpendicular. 
• Separate wiring by signal type. Bundle wiring with similar electrical characteristics 
together.
• Separate input wiring from output wiring.
• Label wiring to all devices in the system. Use tape, shrink-tubing, or other dependable 
means for labeling purposes. In addition to labeling, use colored insulation to identify 
wiring based on signal characteristics. For example, you may use blue for DC wiring and 
red for AC wiring.
Topic Page
Wiring Requirements and Recommendation 43
Use Surge Suppressors 44
Recommended Surge Suppressors 45
Grounding the Controller 46
Wiring Diagrams 46
Controller I/O Wiring 50
Minimize Electrical Noise 50
Analog Channel Wiring Guidelines 50
Minimize Electrical Noise on Analog Channels 50
Grounding Your Analog Cable 51
Wiring Examples 51
Embedded Serial Port Wiring 52
WARNING: Before you install and wire any device, disconnect power to the 
controller system.
WARNING: Calculate the maximum possible current in each power and 
common wire. Observe all electrical codes dictating the maximum current 
allowable for each wire size. Current above the maximum ratings may cause 
wiring to overheat, which can cause damage.
United States Only: If the controller is installed within a potentially hazardous 
environment, all wiring must comply with the requirements stated in the 
National Electrical Code 501-10 (b).
Do not run signal or communications wiring and power wiring in the 
same conduit. Wires with different signal characteristics should be 
routed by separate paths.