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Rockwell Automation FlexPak 3000 OIM

Rockwell Automation FlexPak 3000 OIM
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Instruction Manual
FlexPak
®
3000 Drive Operator Interface
Module (OIM) User’s Guide
D2-3344

Table of Contents

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Rockwell Automation FlexPak 3000 OIM Specifications

General IconGeneral
SeriesFlexPak 3000
Product TypeOperator Interface Module (OIM)
Input Voltage24V DC
Communication ProtocolsEtherNet/IP
Operating Temperature0°C to 50°C (32°F to 122°F)
Humidity5…95% noncondensing
DimensionsVaries by model
WeightVaries by model

Summary

Chapter 1 Introduction to the FlexPak OIM

1.1 Related Publications

Lists other relevant manuals for drive installation, startup, parameter descriptions, and troubleshooting procedures.

1.2 Getting Assistance from Reliance Electric

Provides contact information for questions or problems with the products described in the manual.

CHAPTER 2 Description of the OIM Keypad, Display, and Indicators

2.1 Keypad

Details the OIM keys, grouped by programming and control functions, with descriptions of programming and control keys.

2.2 The Display

Explains the OIM display areas: drive status indicators, program/monitor mode information, and key indicators.

CHAPTER 3 Powering Up and Adjusting the OIM

3.1 Powering Up the OIM

Describes the OIM power-up sequence, communication establishment, and indicator status during startup.

3.2 Adjusting the Screen Contrast

Provides steps to adjust the OIM display contrast for better readability, especially with ambient temperature changes.

3.3 Changing the Language Displayed on the OIM

Explains how to change the OIM display language, including options like CODE for parameter numbers.

3.4 Scaling Values Displayed on the OIM

Details how to scale speed, load, and outer control loop units to match application requirements for display purposes.

3.4.1 Changing the Scaling of Speed, Load, and Outer Control Loop Units

Guides users through changing the scaling units for speed, load, and outer control loops, using the OIM.

3.4.2 Scaling Speed or Outer Control Loop Units to Custom Settings

Explains how to define custom units for speed and outer control loops, including naming tags and setting full scale values.

CHAPTER 4 Basics of Configuring the Drive Using the OIM

4.1 Types of Parameters

Defines parameter types: Input, Output, Tunable, Configurable, Retentive, and Non-retentive.

4.2 Accessing OIM Menus and Parameters

Explains how to navigate OIM menus and access parameters in program mode for configuration.

4.2.1 Accessing the Menus

Details how to access the Main Menu and navigate through various menus to reach parameters.

4.2.2 Using Help in Program Mode

Describes how to use the HELP key to get information on menus, parameters, and their attributes.

4.2.3 Accessing the Parameters

Guides users on how to locate and select specific parameters within the OIM menu structure.

4.2.4 Viewing Parameter Values

Explains how parameter values are displayed in parameter lists and how output parameters are updated.

4.2.5 Changing Parameter Values

Details the procedure for changing input parameter values through the OIM parameter entry screens.

4.2.6 Parameter Values That Cannot Be Changed

Identifies situations where parameter values cannot be changed, such as when the drive is running or protection is enabled.

4.3 Using a Password to Protect Configuration

Explains how to use software-based password protection to prevent unauthorized changes to drive parameters.

4.4 Saving and Restoring Parameter Values

Covers saving parameter values, restoring from previous saves, and restoring factory defaults using OIM memory operations.

4.4.1 Using Memory Operations to Save and Restore Parameter Values

Provides steps for performing Memory Save, Memory Restore, and Restore Defaults operations.

4.4.2 Saving Parameter Values When Exiting Program Mode

Describes the prompt to save parameter changes when exiting program mode, allowing users to save or discard modifications.

CHAPTER 5 Using Quick Start

5.1 Preparing for Quick Start

Lists prerequisites and required motor data before performing the Quick Start configuration process.

5.2 Using the Quick Start Exit Menu

Explains the Quick Start Exit Menu options for returning to a previous step or exiting the process with or without changes.

5.3 Configuring the Drive Using Quick Start

Details the step-by-step procedure to configure the drive using the Quick Start menu for rapid setup.

5.4 Self-Tuning the Current Minor and Speed Loops

Explains the process of self-tuning the drive's current minor and speed loops for optimal performance.

5.4.1 Setting Up the OIM for Self-Tuning

Guides users on preparing the OIM and drive for self-tuning, including parameter configuration and drive setup.

5.4.2 Performing the Self-Tuning Procedure

Details the steps to perform self-tuning, including selecting loop types and starting the tuning process via the OIM.

5.4.3 Exiting Before Self-Tuning is Complete

Provides instructions on how to exit the self-tuning process before it is completed, including potential fault implications.

5.4.4 What To Do if a Fault Occurs During Self-Tuning

Outlines actions to take if a fault occurs during self-tuning, including motor coasting and fault log handling.

5.4.5 Self-Tune Parameter Descriptions

Provides descriptions for self-tune parameters (P.220, P.218, P.219) used in configuring the tuning process.

5.5 Quick Start Parameter Descriptions

Offers brief descriptions of parameters encountered during the Quick Start procedure, in the order they appear.

CHAPTER 6 Using the OIM to Monitor and Control the Drive

6.1 Using the OIM to Monitor Drive Outputs

Explains how to use the OIM in monitor mode to view drive outputs like motor speed, armature voltage, and load.

6.1.1 Description of the Monitor Mode Outputs

Details the specific outputs that can be monitored, including Motor Speed, Arm Volt, Motor Load, and Reference.

6.1.2 Selecting the Outputs to Monitor

Describes how to switch between the two OIM monitor mode screens to view different output configurations.

6.1.3 Using Help in Monitor Mode

Explains how to access help information for drive status indicators while in monitor mode.

6.2 Control Source

Defines the control source for drive signals, including keypad, terminal block, serial, and network.

6.2.1 About the Control Source

Lists possible control sources and explains how the OIM keypad/display reflects settings made by other control sources.

6.2.2 Setting the Control Source

Provides steps to select the drive's control source from the OIM interface, affecting reference settings.

6.3 Changing the Manual Reference Using the OIM

Details how to change the manual reference (setpoint) when the control source is set to KEYPAD.

6.4 Using the OIM to Control the Drive

Explains how to control the drive (run, jog, change direction, stop) using the OIM when the control source is KEYPAD.

6.4.1 Starting the Drive

Provides instructions for starting the drive by running or jogging the motor using the OIM keypad.

6.4.2 Stopping the Drive

Details how to stop the drive using the STOP/RESET key, noting its active status when the OIM is communicating.

6.4.3 Changing Drive Direction

Explains how to change the motor's direction of rotation using the FORWARD/REVERSE keys on the OIM.

CHAPTER 7 Troubleshooting the Drive Using the OIM

7.1 Identifying Problems Indicated by Faults or Alarms

Explains how the OIM identifies drive problems as faults (stop drive) or alarms (do not stop drive).

7.2 Reviewing and Resetting Faults and Alarms

Details how to use the Fault or Alarm Menu to review, reset, and clear faults, alarms, and their logs.

7.2.1 Reviewing the Fault and Alarm Logs

Guides users on reviewing fault and alarm logs to identify problems, view details, and determine occurrence times.

7.2.2 Resetting Faults and Alarms and Clearing the Logs

Provides procedures for resetting faults/alarms and clearing entire fault/alarm logs.

7.3 Using Diagnostics to Solve Drive Problems

Explains how to use the Diagnostics Menu to identify reasons for the drive not being ready or having stopped.

7.4 Clearing a Programming Error Message

Describes how to clear programming error messages that occur when selecting invalid options.

7.5 Determining Why the OIM is Not Communicating with the Drive

Helps diagnose issues when the OIM stops communicating with the drive, covering link failures and fatal errors.

7.6 Replacing the OIM

Provides instructions for replacing the entire OIM or its circuit board, including preparation and physical steps.

7.6.1 Preparing to Replace the OIM

Details necessary equipment and the initial step of disconnecting power before replacing the OIM.

7.6.2 Accessing the OIM and Disconnecting It from the Regulator Board

Guides users through accessing the OIM assembly, disconnecting the communication cable, and removing it from the drive.

7.6.3 Replacing the OIM Circuit Board Only

Provides specific steps for replacing only the OIM circuit board within the assembly.

7.6.4 Replacing the Entire OIM Assembly

Provides specific steps for replacing the complete OIM assembly.

7.7 Resetting the Clock

Explains how to reset the drive's elapsed time clock, which is primarily used for tracking fault/alarm occurrences.

APPENDIX A OIM Menu Structure

A.1 FlexPak 3000 Main Menu

Lists the main menu options accessible from the OIM, providing an overview of the navigation structure.

A.2 Complete OIM Menu Structure

Presents a detailed hierarchical view of the OIM menus and parameters, showing parameter codes.

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