Maintenance
Repair
MagneMover LITE Service Manual 91
Rockwell Automation Publication MMI-UM037A-EN-P - April 2020
Replace Wheeled Puck Wear Surfaces
The wheels and other wear points on the pucks must be replaced once they have become worn
due to extended use (typically greater than 8,000 km travel for the lateral guide wheels and
bumpers, and 16,000 km travel for the suspension wheels). This procedure provides instruc-
tions to replace worn wear surfaces on the following wheeled pucks:
• PN-526010, Wheeled Puck Assy, Single, WT
Required Tools and Equipment
• PN-521984 – Wheel, Payload, Urethane, Core, Puck, Wheeled, ML (4X)
• PN-518836 – Wheel, Lateral Guide, Urethane, Puck, Wheeled, ML (4X)
• 110-0150-01 – Wheel, Septum, Urethane, Puck, Wheeled, (2X)
• PN-538254 – Screw, Shd, Soc, 5 mm x 23.5 mm, M4 x 0.7, Dri-Loc (2X)
• PN-531451 – Bumper, Puck, Wheeled, ML (2X)
• PN-538259 – Screw, Mach, Che, 6 Lobe, SS, M4 x 0.7 x 7.5, Dri-Loc (4X)
• PN-524603 – Screw, Shd, SS, 1/4” Ø x 9/16” L,10-32, Dri-Loc (4X)
• PN-528014 – Washer, Shim, SST, 1/4” ID x 3/8” OD x 0.115” L (4X)
• 100-2506-01 – Screw, Mach, Flat, Hex, SS, M2 x 0.4 x 5, Dri-Loc (2X)
• Isopropyl Alcohol.
CAUTION
Strong Magnets
To avoid severe injury, people with pacemakers and other
medical electronic implants must stay away from the magnet
array on the vehicles (pucks).
To avoid injury from strong magnetic attractive forces:
• Handle only one vehicle (puck) or magnet array at a time.
• Do not place any body parts, such as fingers, between a
vehicle (puck) or magnet array and any ferrous material
or another magnet array.
• Vehicles (pucks) or magnet arrays not being used must be
secured individually in isolated packaging.
To avoid damage to watches, instruments, electronics, and
magnetic media, keep metal tools, metal objects, magnetic
media (for example, memory disks/chips, credit cards, and
tapes) and electronics away from the magnet arrays.
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