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Rockwell DELTA - User Manual

Rockwell DELTA
28 pages
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Engineering and Intuition Serving the Soul of Music
Perkins Electro-Acoustic Research Lab, Inc.
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Summary

Limitations on Exclusive Rights: Fair Use

Purpose and Character of Use

Details the first factor of fair use: purpose and character of use.

Nature of the Copyrighted Work

Explains the second factor of fair use: the nature of the copyrighted work.

Amount and Substantiality of Portion Used

Covers the third factor of fair use: amount and substantiality of the portion used.

Effect on Potential Market

Outlines the fourth factor of fair use: effect on the potential market.

Introduction to Rockwell Delta Overarm Router;Shaper

Machine Overview and Applications

Introduces the router/shaper, its uses for wood, plastic, and metals, and its versatility.

Manual Reading Recommendation

Advises users to read the manual thoroughly before operating for proper technique.

Your Rockwell Warranty

Warranty Coverage and Claims

Explains Rockwell's agreement to repair or replace defective parts and the claim process.

Exclusions and Limitations

Specifies exclusions like misuse and limitations of other implied warranties.

Safety Suggestions

Manual and Expert Advice

Recommends reading the manual and seeking advice from qualified personnel.

Personal Safety Precautions

Covers wearing safety glasses, removing jewelry, and rolling up sleeves.

Machine Operation Safety

Details safe practices for wiring, adjustments, cutter handling, and operation.

Unpacking and Setting Up

Machine Anchoring

Emphasizes the critical importance of securely anchoring the machine to the floor.

Electrical Information

Motor Voltage, Circuit Protection, and Grounding

Covers motor voltage compatibility, circuit protection, and grounding requirements for safe operation.

Overload Protection and Switch

Motor Overload Reset and Switch Operation

Details the motor overload reset function and the on-off switch operation and safety.

Equipment Furnished with Your Machine

Router Accessories

Lists essential accessories for router use: bit adapter and guide pins.

Shaper Accessories

Lists essential accessories for shaper use: spindle and starting pin.

Operating Controls: Motor, Spindle, and Table

Motor;Spindle Adjustments

Explains vertical and horizontal adjustments for the motor/spindle assembly.

Table Raising and Stop Adjustments

Details using the foot treadle for table raising and setting table stops.

Operating Controls: Fence

Fence Adjustment and Alignment

Details fence adjustment, alignment, and setup for routing operations.

Routing Operations with Fence Guide

Spindle Setup, Bit Installation, and Feed Direction

Covers spindle setup, router bit installation, and correct feed direction for routing.

Routing Techniques and Examples

Securing Router Bit and Fence

Details tightening the chuck and assembling the fence for routing.

Example Routing Operations

Illustrates various routing operations like plowing, V-groove, bead, and rabbeting.

Guide Pin Routing

Guide Pin Setup

Explains threading guide pins, selecting sizes, and positioning them in the table.

Template and Workpiece Placement

Describes attaching the template to the workpiece and placing it over the guide pin.

Routing Technique with Guide Pin

Details feeding direction and passes for achieving sharp edge definition.

Changing Machine from Router to Shaper

Motor;Spindle Assembly Relocation

Covers disconnecting power, removing the assembly, and inserting the shaper spindle.

Shaper Cutter Installation

Details placing shaper cutters and collars onto the spindle and tightening.

Shaper Height Adjustment and Feed Direction

Explains adjusting cutter height and feeding right-to-left against cutting action.

Shaping with Fence Guide

Standard Fence Setup

Describes straight fence alignment for average work where the cutter doesn't remove the entire edge.

Fence Adjustment for Full Edge Removal

Details adjusting the rear fence for operations like jointing or full bead work.

Example Shaping Operations

Illustrates tongue and groove work and groove cutting with hold downs.

Shaping with Collars and Starting Pin

Preparation and Safety Rules

Outlines essential rules: smooth collars, smooth work edge, and heavy work proportion.

Collars: Above, Below, or Between Cutters

Explains the effects and advantages of using collars in different positions relative to the cutter.

Starting Pin Usage

Starting Pin Installation

Details placing the tapered starting pin into one of the table's tapered holes.

Workpiece Support and Feed

Explains using the pin for initial support and then feeding against the collar.

Maintenance

Adjusting Table Gib

Describes how to adjust the table gib to eliminate play between mating surfaces.

Brush Inspection and Replacement

Covers checking brush wear, identifying replacement needs, and inspection intervals.

Motor;Spindle Assembly Service

Recommends using authorized service centers for motor and spindle assembly repairs.

Motor and Spindle Assembly: Coupling and Spider

Inspection and Replacement Procedure

Details removing the plate, inspecting the coupling/spider, and reassembly steps.

Recommended Extension Cord Sizes

Cord Size Selection Chart

Provides a chart for selecting appropriate extension cord sizes based on amperes and length.

Wiring Diagram

Motor and Switch Circuitry

Presents the electrical wiring diagram for both 115V and 230V machine configurations.

Rockwell Delta Quality Accessories

Miter Gage and Hold Downs

Describes the Auto-Set Miter Gage and Spring Hold Downs accessories.

Shaper Cutters and Collars

Lists various 3-lip shaper cutters, straight cutters, and collar sets available.

Router Bits and Accessories

Router Bit Types and Specifications

Details different router bits, including straight, corner, cove, and panel types.

Shaper Cutters and Other Accessories

Lists weather strip cutters, slotting cutters, flush trimming bits, and related accessories.

Motor and Spindle Assembly: Exploded View

Component Identification

An exploded view diagram identifying components of the motor and spindle assembly.

Replacement Parts List

Motor and Spindle Components

Lists replacement parts for the motor housing, brushes, spindle, and related components.

Control and Housing Components

Lists replacement parts for switches, table components, fence parts, and covers.

Table and Base Assembly: Exploded View

Component Identification

An exploded view diagram identifying components of the table and base assembly.

Replacement Parts List (Continued)

Fence and Table Components

Lists replacement parts for the shaper fence, table inserts, locking handles, and raising mechanisms.

Base and Treadle Components

Lists replacement parts for the lower base, foot treadle, springs, and retaining rings.

Replacement Parts List (Continued)

Fasteners and Small Components

Lists various screws, nuts, washers, pins, and other small hardware replacement parts.

Table and Bracket Assemblies

Lists replacement parts for table stop brackets, gib screws, and bracket assemblies.

Rockwell DELTA Specifications

General IconGeneral
BrandRockwell
ModelDELTA
CategorySaw
LanguageEnglish

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