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R4000
Roland R4000 User Manual
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Manual
Weld Seam Detection Sy
stem
R4000
SND40
for Tubes, Cans an
d Drums
Safety advice
B0059001
/
Rev. 2.3
6
ROLAND ELECTRONIC G
mbH
·
O
tto
-
Maurer
-
Str.
17
·
DE 75
210 Keltern
·
Pho
ne +49 (0)7236
-
9392
-0
·
F
ax
+49 (0)7236
-
939
2
-
33
Blank p
ag
e
Pos: 5 /Kom
ponenten allgemei
n/EG
-
Konfo
rmitätserklä
rung 115/230
V AC @ 0
\
mod
_117370733
3875_501.docx
@ 3827 @ 2 @
1
5
7
Table of Contents
Table of Contents
3
Declaration of Conformity According to EC Directives
7
Safety Advice
9
Safety Instructions and Warnings for User
9
Declaration of Icons
9
Fieldbus Terminology
10
System Description
11
Introduction
11
Station for Weld Seam Detection
12
Important Information for Planning and Operation
13
Important Notes for Machine Manufacturers
18
Important Notes for Software and Hardware of the Plant Control
22
Details of the Db-Value
23
Measures for Improvement of Weld Seam Detection
25
Mounting
27
Mounting of Sensor
27
Mounting of Eddy Current Probes
31
Mounting the SND40 Control Unit
32
Electrical Installation
35
Cables
35
Mains Connection
36
Connection of PLC
37
Connecting of Sensor
40
Connecting of Probe
40
Connection Schedule - Leakage Flux Sensors
42
Connection Schedule - Combination Sensors
43
Connection Schedule - Eddy Current Sensors and Encircling Coil Systems
44
Connection Schedule - Eddy Current Probes
45
Communication with the PLC
51
Output „Ready" Via Fieldbus
55
Monitoring the Inputs / Outputs of the Control
61
Start-Up
63
Prerequisites for Start-Up
63
Menu Tree
64
Basic Settings / Standard Values
65
Operation
69
Switching on and Powering up
69
Measuring Operation
70
Setup - Program Selection
71
Setup - Test Operation
72
Setup X/Y Diagnosis
73
Statistics Function
74
System Parameters
76
Creating and Editing of Measuring Programs
77
Optimizing the Positioning of the Weld Seam
78
Setting-Up and Changing the System / Program Password
78
General Parameters
79
Special Parameters for Sensor Signal „Eddy Current
80
Setup - Test Operation X/Y
81
Fault Messages, Causes and Remedies
83
Troubleshooting at Problems
85
Creation of a Sample Tube
85
Technical Data
87
Control Unit SND40
87
Mechanical Drawing Control Unit SND40
91
Designation of Sensors
93
Leak Flux Sensor NS9S
94
Combination Sensor NS9-Ec8X60Nt10-100-S
94
Combination Sensor NS9-Ec8X60Nf10-100-S
95
Leak Flux Sensor NS9-GMR-S
95
Combination Sensor NS9-Ec5X30Nt10-100-S
97
Combination Sensor NS9NH-Ec8X18Nt10-100-S
99
Eddy Current Sensor EC9-8X60Nt10-100-S
101
Eddy Current Sensor EC9-8X60Nf10-100-S
101
Leakage Flux Sensor NS12S
102
Combination Sensor NS12-Ec8X80Nf10-100-S
102
Combination Sensor NS12-Ec8X80Nt10-100-S
103
Combination Sensor NS12NH-Ec8X80Nt10-100-S
103
Sensor NS24-Ec18X185Nt10-100-S
105
Sensor NS24-Ec30X185Nt10-100-S
107
Cooling Water for NS24-EC30 Sensors
107
Eddy Current Probe Ec12X30It10-100-S
112
Eddy Current Probe Ec20X25It10-100-S
113
Eddy Current Probe Ec30X25It10-100-S
114
Eddy Current Probe Ec12X40Irt10-100-S
115
Eddy Current Probe Ec4X40Irf50-400-S
116
Eddy Current Probe Ec5X30If10-100-S
117
Sensor Cable KNS9S
118
Sensor Cable SKNS8S
119
Sensor Cable CECM18S-G
120
Sensor Cable SM18CECM18S-GG
120
Sensor Switch Box SSB-SND40
121
Sensor Connection Box SCB-EC-S
123
Rubber Mounts for NS9 and NS12
124
Rubber Mounts for NS24
125
Maintenance
127
Control Unit SND40
127
Sensors
127
Regular Wearing and Increased Wearing
128
Program Status / Operational Status
129
Snd40Storev2
130
Setting the System Time / Date
136
Calibrating the Touchscreen
138
Technical Records
143
Timing Diagrams - Round Material Application
143
Service
154
Hints on Hardware and Software Versions
163
Other Informations
165
Order Data
167
Control Units
167
Sensors
167
Cables / Accessories
168
Appendix
169
Checklist for Fault Identification
169
4
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Roland R4000 Specifications
General
Brand
Roland
Model
R4000
Category
Measuring Instruments
Language
English
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