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Rosemount Oxymitter 4000 User Manual

Rosemount Oxymitter 4000
127 pages
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OXYMITTER 4000
OXYGEN TRANSMITTER
Instruction Bulletin IB-106-340 Revision 2.2
Oxymitter 4000
Part no. ____________
Serial no. ____________
Order no. ____________
26170020
STAY OFF THE STACK!
HART/AMS
Cal Recommended
Autocal

Table of Contents

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Rosemount Oxymitter 4000 Specifications

General IconGeneral
CategoryTransmitter
ManufacturerRosemount
Product NameOxymitter 4000
Measurement TypeDissolved Oxygen
Measurement PrincipleElectrochemical
Output Signal4-20 mA
Communication ProtocolHART
Measurement Range0 to 20 mg/L
Pressure Range0 to 100 psig
Power Supply24 VDC
EnclosureNEMA 4X

Summary

Highlights of Changes

Modified Manual for SPS 4000

Manual updated for integrally mounted SPS 4000 Single Probe Autocalibration Sequencer.

Added Housing Locks

Locks added for electronic housing covers throughout the manual.

Changed Terminology

Updated 'test gas' to 'calibration gas' and 'reference gas' to 'reference air'.

Added Symbols and Product Matrix

Included new symbols and product matrix information.

Moved Troubleshooting Section

Troubleshooting section moved from Section VI to Section V.

Rosemount Warranty

Warranty Coverage and Limitations

Details warranty period, correction by repair or replacement, and exclusions.

Purpose and Definitions

Manual Purpose

To provide a comprehensive understanding of Oxymitter 4000 components, functions, installation, and maintenance.

Definitions of Safety Terms

Explains WARNINGS, CAUTIONS, and NOTES definitions and safety symbols.

Important Safety Instructions

Wiring and Installation Safety

Provides safety instructions for wiring and installation applicable to EU member states.

Section I. Introduction

Component Checklist

Lists typical system components and provides a table for recording part/serial/order numbers.

System Overview

Describes the scope, system description, configuration options, and features of the Oxymitter 4000.

SPS 4000 (Optional)

Details the capabilities and components of the SPS 4000 Single Probe Autocalibration Sequencer.

Model 751 Remote Powered Loop LCD Display

Describes the Model 751 display for remote indication of process variables.

Specifications

Lists technical specifications for the Oxymitter 4000, including range, accuracy, and temperature limits.

Section II. Installation

Mechanical Installation

Covers selecting the optimal location in the stack or flue for accurate oxygen analysis.

Electrical Installation (without SPS 4000)

Provides instructions for electrical connections for the Oxymitter 4000 without the SPS 4000.

Electrical Installation (with SPS 4000)

Details electrical connection procedures when the SPS 4000 is integrated.

Pneumatic Installation (without SPS 4000)

Instructions for connecting reference air and calibration gas without the SPS 4000.

Pneumatic Installation (with SPS 4000)

Details pneumatic connections for calibration gases and reference air with the SPS 4000.

Section III. Startup

General Startup Procedures

Covers verifying mechanical installation and terminal block wiring before power-up.

Oxymitter 4000 Configuration

Explains how to verify and set configuration switches (SW1, SW2) for operation.

Logic I/O Configuration

Details the configuration modes for the logic I/O contact, for alarms or handshake signals.

Recommended Configuration

Provides recommended settings for 4-20 mA signal and calibration procedures.

Power Up Sequence

Describes the startup display, operating display, and error indication sequence.

Section IV. Operation

General Operation Overview

Explains normal operation, diagnostic LEDs, calibration indicators, and test points.

Diagnostic Alarm LEDs

Details the function of diagnostic alarm LEDs and how they indicate system errors.

Calibration Recommended LED

Indicates when the system recommends a calibration procedure.

Operation Keys

Describes the function of the INC, DEC, and CAL keys for calibration and monitoring.

Section V. Troubleshooting

General Troubleshooting Information

Provides guidance on identifying and isolating faults, including grounding and ESD precautions.

Alarm Indications

Explains how fault conditions are indicated by diagnostic LEDs and error messages.

Alarm Contacts

Describes the logic I/O contact usage for alarms and autocalibration handshake signals.

Fault 1: Open Thermocouple

Troubleshooting steps for an open thermocouple fault indicated by the HEATER T/C LED.

Fault 2: Shorted Thermocouple

Troubleshooting steps for a shorted thermocouple fault indicated by the HEATER T/C LED.

Fault 3: Reversed Thermocouple

Troubleshooting steps for a reversed thermocouple wiring fault indicated by the HEATER T/C LED.

Fault 4: Open Heater

Troubleshooting steps for an open heater fault indicated by the HEATER LED.

Fault 5: High High Heater Temp

Troubleshooting steps for a high high heater temperature fault indicated by the HEATER LED.

Fault 6: High Case Temp

Troubleshooting steps for a high case temperature fault indicated by the HEATER LED.

Fault 7: Low Heater Temp

Troubleshooting steps for a low heater temperature fault indicated by the HEATER LED.

Fault 8: High Heater Temp

Troubleshooting steps for a high heater temperature fault indicated by the HEATER LED.

Fault 9: High Cell mV

Troubleshooting steps for a high cell mV fault indicated by the O2 CELL LED.

Fault 10: Bad Cell

Troubleshooting steps for a bad cell fault indicated by the O2 CELL LED.

Fault 11: EEPROM Corrupt

Troubleshooting steps for an EEPROM corrupt fault indicated by the O2 CELL LED.

Fault 12: Invalid Slope

Troubleshooting steps for an invalid slope fault indicated by the CALIBRATION LED.

Fault 13: Invalid Constant

Troubleshooting steps for an invalid constant fault indicated by the CALIBRATION LED.

Fault 14: Last Calibration Failed

Troubleshooting steps for a last calibration failed fault indicated by the CALIBRATION LED.

SPS 4000 Troubleshooting

Guidance for troubleshooting SPS 4000 faults, focusing on calibration gas flow issues.

Section VI. Maintenance and Service

Overview of Maintenance

Identifies calibration methods and procedures for maintaining and servicing the Oxymitter 4000 and SPS 4000.

Calibration Procedures

Details calibration gases, flow rates, and three calibration methods: automatic, semi-automatic, and manual.

Semi-Automatic Calibration

Describes initiating semi-automatic calibration via keypad, IMPS 4000, HART, AMS, or remote contact.

Manual Calibration

Explains the procedure for performing manual calibration directly at the Oxymitter 4000 site.

Oxymitter 4000 Removal/Replacement

Step-by-step instructions for removing and replacing the Oxymitter 4000 unit.

Electronics Replacement

Procedures for replacing electronic components like the entire electronics assembly, terminal block, or fuse.

Entire Probe Replacement

Guidance on replacing the probe assembly, excluding electronics, if performance issues persist.

Heater Strut Replacement

Instructions for replacing the heater strut assembly.

Cell Replacement

Procedure for replacing the oxygen sensing cell, emphasizing troubleshooting before replacement.

Ceramic Diffusion Element Replacement

Detailed steps for replacing the ceramic diffusion element, including cement application.

SPS 4000 Maintenance and Component Replacement

Describes maintenance for SPS 4000, including fuse and board replacement procedures.

Section VII. HART/AMS

HART Communicator Overview

Introduces the HART Communicator as an interface device for HART-compatible instruments.

HART Communicator Signal Line Connections

Explains how to connect the HART Communicator to the 4-20 mA analog output signal line.

HART Communicator PC Connections

Describes interfacing the HART Communicator with a personal computer using AMS software.

Off-line and On-line Operations

Details how the HART Communicator can be operated both off-line and on-line.

Logic I/O Configurations

Lists the ten configurable modes for the Oxymitter 4000 logic I/O output via HART/AMS.

Menu Tree for HART/AMS

Provides a menu tree specific to HART Communicator applications on the Oxymitter 4000.

HART Communicator O2 Cal Method

Step-by-step procedure for performing an O2 calibration using the HART Communicator.

Defining a Timed Calibration via HART

Procedure for specifying a time interval for automatic Oxymitter 4000 calibration via HART.

Section VIII. Replacement Parts

Replacement Parts for Probe

Lists part numbers and descriptions for various probe assemblies and components.

Replacement Parts for Electronics

Lists part numbers for electronic assemblies, housings, keypads, and termination blocks.

Replacement Parts for SPS 4000

Lists part numbers for SPS 4000 components like gaskets, valves, boards, and solenoids.

Replacement Parts for Calibration Components

Lists part numbers for calibration gas bottles and flow regulators.

Section IX. Returning Equipment to the Factory

Procedure for Factory Repair

Details steps for securing return authorization, packing, and shipping defective equipment.

Section X. Optional Accessories

HART Handheld 275 Communicator

Describes the HART handheld communicator for diagnostics, configuration, and calibration.

Asset Management Solutions (AMS)

Explains AMS software for communicating with HART devices from a computer.

By-Pass Packages

Describes By-Pass Packages designed for high temperatures and process sampling.

IMPS 4000 Intelligent Multiprobe Test Gas Sequencer

Details the IMPS 4000 sequencer for automatic and semi-automatic calibration routines.

SPS 4000 Single Probe Autocalibration Sequencer

Describes the SPS 4000 for automatic or on-demand Oxymitter 4000 calibrations.

O2 Calibration Gas Kits

Highlights convenient and portable O2 calibration gas and service kits.

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