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Rosemount 3144 User Manual

Rosemount 3144
119 pages
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00809-0100-4724
English
Rev. CA
Model 3144 and 3244MV
Smart Temperature
Transmitters

Table of Contents

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Rosemount 3144 Specifications

General IconGeneral
TypeTemperature Transmitter
Communication ProtocolHART
Operating Temperature-40 to 85 °C (-40 to 185 °F)
HART Protocol VersionHART 7
Housing MaterialAluminum or Stainless Steel
Ambient Temperature Range-40 to 85 °C (-40 to 185 °F)
InputRTD, Thermocouple, mV, ohm
Measurement RangeDepends on sensor type
Output Signal4-20 mA with HART
Enclosure RatingType 4X, IP66
Sensor TypeRTD, Thermocouple
Process Connection1/2" NPT
Electrical Connection1/2" NPT or M20 x 1.5

Summary

SECTION 1 Introduction

Using this Manual

Explains how to use the manual effectively to understand product installation, operation, and maintenance.

Getting Acquainted with the Transmitter

Introduces the Model 3144 and 3244MV Smart Temperature Transmitters, their capabilities, and HART communication.

Software Compatibility

Details compatibility requirements for HART communicators and software revisions with the transmitters.

SECTION 2 Installation

Overview

Provides an overview of the installation process, including flowchart, drawings, and considerations.

Safety Messages

Highlights critical safety precautions necessary for personnel performing installation operations.

Warnings

Lists specific warnings regarding potential hazards like explosions, leaks, and electrical shock during installation.

Commissioning: On the Bench or in the Loop

Explains the process of commissioning the transmitter, either before or after physical installation.

General Considerations

Discusses general factors to consider for proper transmitter installation and operation.

Electrical Considerations

Details electrical requirements and best practices to prevent errors due to noise and resistance.

Power Supply

Specifies the minimum DC power supply requirements for transmitter operation and communication.

Field Wiring

Provides instructions for connecting the transmitter to the loop using field wiring practices.

Power/Current Loop Connections

Explains how to correctly connect the power and current loop wiring to the transmitter terminals.

Grounding

Provides recommendations and techniques for grounding the transmitter and its wiring.

Surges/Transients

Discusses protection against electrical surges and transients induced by external sources.

Multichannel Installations

Covers connecting multiple transmitters to a single power supply and considerations for reliability.

Failure Mode and Security Jumpers

Explains the function and location of the failure mode and transmitter security jumpers.

Failure Mode Jumper

Details the purpose and settings of the failure mode jumper for alarm behavior.

Transmitter Security Jumper

Describes the function of the security jumper to prevent unauthorized configuration changes.

Changing the Position of the Failure Mode or Security Jumper

Provides step-by-step instructions for altering the position of the jumpers.

Sensor Connections

Illustrates correct input connections for various sensor types to the transmitter terminals.

RTD or Ohm Inputs

Specific connection details and considerations for RTD and Ohm sensor inputs.

Thermocouple or Millivolt Inputs

Specific connection details and considerations for Thermocouple and Millivolt inputs.

Mechanical Considerations

Discusses mechanical aspects of installation, including mounting and access.

Mounting

Covers mounting options and recommendations for the transmitter, including pipe and panel mounts.

Access Requirements

Addresses the need to ensure adequate access to the transmitter after installation.

Environmental Considerations

Outlines factors related to the installation environment, such as temperature and humidity.

Temperature Effects

Explains how ambient temperature affects transmitter accuracy and performance.

Moist or Corrosive Environments

Provides guidance for installing the transmitter in humid or corrosive environments to prevent moisture accumulation.

Hazardous Locations Installations

Details installation requirements and guidelines for transmitters used in hazardous areas.

Installation Procedure

Provides a step-by-step guide for the physical installation of the transmitter.

Typical North American Configuration

Illustrates a common transmitter installation configuration for North America.

Typical European Configuration

Illustrates a common transmitter installation configuration for Europe.

Installation in Conjunction with a Model 333 HART Tri-Loop HART-to-Analog Signal Converter

Describes the installation process when using the transmitter with a HART Tri-Loop converter.

Commissioning the Transmitter for Use with the HART Tri-Loop

Details the specific commissioning steps for the transmitter when used with the HART Tri-Loop.

SECTION 3 On-line Operations

Overview

Introduces information needed to configure and format the transmitter on-line or off-line.

Safety Messages

Highlights safety precautions required during on-line transmitter operations.

Warnings

Lists specific warnings related to potential hazards during on-line operations.

Setting the Loop to Manual

Explains the necessity of setting the process loop to manual before data operations.

Review Configuration Data

Guides on reviewing factory-set configuration data for accuracy and application compatibility.

Review

Details how to review transmitter configuration parameters for accuracy and compatibility.

Check Output

Covers checking digital output parameters to ensure proper transmitter operation.

Process Variables

Explains how process variables provide transmitter output and can be remapped.

Basic Setup

Describes essential configuration steps required for transmitter operation.

Select Sensor Type

Guides the user on selecting the correct input sensor type for the transmitter.

Set Output Units

Explains how to set the primary variable engineering units for the transmitter output.

Rerange

Details how to set the 4 and 20 mA points to optimize transmitter performance.

Detailed Setup

Covers advanced configuration settings and options for the transmitter.

50/60 Hz Filter

Explains how to set the electronic filter to match plant AC power frequency to reduce noise.

Terminal Temperature Settings

Guides on setting the transmitter's terminal temperature units for ambient indication.

Signal Condition

Covers viewing or changing range values, sensor percentage, and sensor damping.

Analog Output

Explains how to view the analog output signal, alarm settings, and initiate a loop test.

Disable Special Sensor

Details how to disable sensor matching or other special sensor configurations.

HART Output

Covers changing HART multidrop address, preambles, burst mode, and options.

Meter Settings

Explains how to set meter options for display customization, including engineering units.

Alarm Values

Covers viewing the high and low alarm and saturation values for the transmitter.

Process Variable Damping

Explains how to change the transmitter response time to smooth output variations.

Differential Temperature

Details configuring the transmitter to measure and display the differential temperature between two inputs.

Average Temperature

Guides on configuring the transmitter to measure and display the average temperature of two inputs.

Hot Backup

Explains configuring automatic sensor redundancy, where Sensor 2 becomes primary if Sensor 1 fails.

Drift Alert

Covers configuring alerts for when sensor differences exceed a user-defined limit.

Information Variables

Lists transmitter configuration variables like Tag, Descriptor, and Serial Numbers accessible via HART.

Tag

Explains using the Tag variable for easy identification of transmitters in multi-transmitter environments.

Descriptor

Details the Descriptor variable for longer, user-defined transmitter identification.

Message

Covers using the Message variable for specific, user-defined transmitter identification.

Date

Explains the Date variable for tracking the last revision of configuration information.

Sensor 1 Serial Number

Provides a location to list the serial number of the attached sensor for identification.

Sensor 2 Serial Number

Lists the serial number for the second sensor on the Model 3244MV.

Diagnostics and Service

Covers commands for transmitter diagnostics, testing, and measurement functions.

Test Device

Explains initiating an extensive diagnostics routine beyond continuous monitoring.

Loop Test

Guides on verifying the transmitter output, loop integrity, and connected devices.

Sensor Current

Details enabling or disabling the Active Calibrator Mode for sensor trimming.

Calibration

Explains how calibration increases the precision of the measurement system.

Deciding Which Trim Procedure to Use

Helps the user choose the appropriate trim procedure based on calibration needs.

Sensor Trim

Covers calibrating the sensor and transmitter together using a site-standard input source.

Transmitter-Sensor Matching

Explains the procedure to enhance temperature measurement accuracy using Callendar-Van Dusen constants.

Output Trim or Scaled Output Trim

Guides on adjusting the transmitter's digital-to-analog signal conversion for precision.

Apply Values

Covers using process inputs to set the 4 and 20 mA values based on a chosen scale.

Multidrop Communication

Explains connecting multiple transmitters to a single communications line.

SECTION 4 Maintenance

Overview

Introduces transmitter diagnostics and general maintenance information.

Safety Messages

Highlights safety precautions required during maintenance procedures.

Warning

Lists specific warnings related to potential hazards during maintenance.

Hardware Diagnostics

Guides on verifying transmitter hardware and process connections for troubleshooting.

Hardware Maintenance

Covers general maintenance tasks for transmitter hardware, emphasizing modular design.

Test Terminals

Explains the use of test terminals for in-process checks and measurements.

Sensor Checkout

Guides on how to determine if the sensor is faulty and how to test it.

Disassembling the Electronics Housing

Details the procedure for safely taking apart the transmitter's electronics housing.

Assembling the Electronics Housing

Provides step-by-step instructions for reassembling the transmitter's electronics housing.

Return of Materials

Outlines the process and contact information for returning failed transmitters or parts for service.

SECTION 5 Specifications and Reference Data

Specifications

Lists detailed functional, performance, and physical specifications for the transmitters.

Functional Specifications

Details input, output, isolation, and power supply specifications.

Performance Specifications

Covers temperature limits, humidity, turn-on time, accuracy, and stability.

Physical Specifications

Includes details on conduit connections, materials of construction, weight, and enclosure ratings.

Transmitter Dimensional Drawings

Provides diagrams showing transmitter dimensions, jumper locations, and meter faceplate.

Reference Data

Contains input options, accuracy data, and ambient temperature effects for sensors.

Ordering Information

Lists model numbers, options, housing types, and part codes for ordering transmitters.

Parts List

Provides a comprehensive list of replacement parts for the Model 3144 and 3244MV transmitters.

Intermittent Sensor Algorithm

Explains the algorithm monitoring input signals and detecting conditions like open sensors.

Intermittent Sensor Detect (Advanced Function)

Details the feature for guarding against process temperature spikes and open sensor conditions.

SECTION 6 Options

Overview

Describes the available options that enhance transmitter operation and installation.

Safety Messages

Highlights safety precautions related to the installation and use of transmitter options.

Warnings

Lists critical warnings associated with transmitter options.

Custom Transmitter Configuration (Option Code C1)

Allows specifying data like date, descriptor, and message for transmitter configuration.

Trim to Specific Rosemount RTD Calibration Schedule (Transmitter-Sensor Matching) (Option Code C2)

Orders the transmitter trimmed to a specific RTD calibration schedule for enhanced accuracy.

Five-Point Calibration (Option Code C4)

Specifies that the transmitter be verified at five analog and digital output calibration points.

Calibration Certificate (Option Code Q4)

Details the calibration certificate shipped with the transmitter, including calibration data points.

Trim to Special Sensor (Option Code C7)

Allows ordering the transmitter trimmed to a non-standard sensor type.

Mounting Brackets (Option Codes B4 and B5)

Describes mounting brackets for direct sensor mounting or remote installation.

Assembly Options (Option Code X1, X2, and X3)

Specifies how the transmitter will be assembled to a sensor (wired/unwired, tight).

External Ground Lug Assembly (Option Code G1)

Provides an auxiliary grounding point for the transmitter housing.

50 Hz Line Voltage Filter (Option Code F5)

Specifies calibration to a 50 Hz line voltage filter, recommended for European installations.

NAMUR Compliant Operation (Option Codes A1 and CN)

Sets transmitter linear output and alarm levels to comply with NAMUR standards.

Transient Protection (Option Code T1)

Helps prevent transmitter damage from transients induced on the loop wiring.

Hot Backup (Option Code U1)

Selects configuration for automatic redundancy where Sensor 2 becomes primary if Sensor 1 fails.

Average Temperature with Hot Backup and Drift Alert (Option Code U2)

Configures average temperature output, alerts for sensor differences, and hot backup.

Two Independent Sensors (Option Code U4)

Configures Sensor 1 as primary and Sensor 2 as secondary for measuring separate temperatures.

Differential Temperature (Option Code U5)

Configures the differential temperature of two process temperatures as the primary variable.

Average Temperature (Option Code U6)

Configures the average measurement of two different process temperatures.

LCD Meter (Option Code M5)

Provides local indication of transmitter output and abbreviated diagnostic messages.

Installing the Meter

Guides on the procedure for installing the LCD meter on a transmitter.

Installation Procedure

Step-by-step instructions for installing the LCD meter and configuring the transmitter.

Diagnostic Messages

Explains the abbreviated diagnostic messages displayed on the LCD meter for troubleshooting.

APPENDIX A Transmitter Improvements

Overview

Describes additional features and enhancements available in improved transmitter models.

Revision Differences Summary

Compares revision numbers and feature differences between improved and previous transmitter models.

APPENDIX B Model 275 HART Communicator

Overview

Introduces the HART communicator's keypad, connections, menu structure, and fast-key sequences.

Safety Messages

Highlights safety precautions required when using the HART communicator.

Warnings

Lists specific warnings related to potential hazards when using the HART communicator.

MODEL 3144 AND 3244MV MENU TREES

Displays the HART communicator menu tree for use with the Model 3144 and 3244MV transmitters.

APPENDIX C Model 268 SMART FAMILY Interface

Overview

Introduces the SMART FAMILY Interface as a common communication link for Rosemount instruments.

Safety Messages

Highlights safety precautions required when using the Model 268 SMART FAMILY Interface.

Warnings

Lists specific warnings related to potential hazards when using the Model 268 Interface.

CONNECTIONS AND HARDWARE

Details how to connect the Model 268 Interface to a transmitter loop.

BASIC FEATURES

Covers the basic features of the Model 268, including keys and display functions.

Dedicated Keys

Explains the functions of the dedicated keys on the Model 268 Interface.

APPENDIX D Hazardous Area Approval Installation Drawings

Overview

Contains transmitter hazardous location installation drawings to maintain certified ratings.

IMPORTANT

Emphasizes marking approval labels to distinguish used from unused approval types.

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