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Rosemount Oxymitter 5000 User Manual

Rosemount Oxymitter 5000
214 pages
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http://www.raihome.com
Instruction Manual
IM-106-350C, Rev 2.2
July 2008
Oxymitter 5000 Hazardous Area
Oxygen Transmitter

Table of Contents

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Rosemount Oxymitter 5000 Specifications

General IconGeneral
BrandRosemount
ModelOxymitter 5000
CategoryTransmitter
LanguageEnglish

Summary

Description and Specifications

System Overview

Provides a general understanding of the Oxymitter 5000, its capabilities, and its role in process analysis.

Installation and Handling

Details essential safety precautions, system considerations, and procedures for physically installing and handling the device.

Specifications

Lists the technical specifications, including O2 range, accuracy, temperature limits, materials, and certifications.

Installation

Mechanical Installation

Covers selecting the optimal location and performing the physical mounting of the Oxymitter probe and housing.

Electrical Installation

Explains the wiring procedures for both integral and remote electronics configurations, including power and signal connections.

Pneumatic Installation

Details the connection of reference air and calibration gas lines to the system.

Calibration System Connections

Describes how to connect optional calibration systems like IMPS 4000 and SPS 4001B.

Configuration with Membrane Keypad

Installation Verification and Wiring

Ensures the unit is correctly installed and checks terminal block wiring for proper connections.

Logic I/O Configuration

Explains how to configure the logic I/O pin for alarm or handshake signals based on different modes.

Configuration with LOI

Installation Verification and Wiring

Confirms proper installation and checks terminal block wiring for the LOI setup.

Hazardous Area Oxymitter 5000 Configuration

Details how to configure the device settings using the Local Operator Interface (LOI).

Logic I/O and Recommended Configuration

Covers logic I/O setup and recommended configuration settings for optimal performance.

Startup and Operation with Membrane Keypad

Power Up and Startup Display

Describes the initial power-up sequence, including cell heating and diagnostic LED behavior.

Normal Operation and Keypad Use

Explains normal operation indicators, diagnostic LEDs, and keypad functions for calibration.

Startup and Operation with LOI

Power Up and Operating Display

Covers the initial power-up sequence and the normal display readings on the LOI.

Local Operator Interface (LOI) Navigation

Details how to navigate the LOI menus, key designations, lockout features, and system setup.

Model 375 Handheld Communicator

Overview and Connectivity

Introduces the communicator, its interface capabilities, and connection to the system's terminal block.

Operations and Configurations

Explains off-line/on-line operations, logic I/O configurations, and the fieldbus menu tree.

Troubleshooting

Overview and General Precautions

Provides an overview of troubleshooting, grounding, electrical noise, ICs, ESD, and alarm indications/contacts.

Alarm Identification and Correction

Guides on identifying and correcting specific alarm indications based on LED patterns and messages.

Specific Troubleshooting Scenarios

Addresses issues like failure to reach setpoint and incorrect readings after calibration.

Maintenance and Service

Calibration Procedures

Outlines methods for calibration using keypad, FOUNDATION Fieldbus, and LOI.

Component Repair and Replacement

Details procedures for removing and replacing major components like probes and electronics.

Replacement Parts

Probe Replacement Parts

Lists part numbers for various probe components, including flame arrestors and diffusion elements.

Electronics Replacement Parts

Provides part numbers for electronic assemblies, keypads, LOI modules, and housings.

Optional Accessories

Handheld Communicator and AMS

Describes the Model 375 Handheld Communicator and Asset Management Solutions software.

Calibration Systems

Details the IMPS 4000 and SPS 4001B autocalibration sequencers.

Calibration Gas

Information on O2 calibration gas bottles and service kits.

Appendix A Safety Data

Safety Instructions

General safety instructions for wiring and installation, with specific EU directives.

Ceramic Fiber Products Safety Data

Provides detailed safety data, including health hazards, physical properties, and handling precautions.

Appendix B Return of Material

Returning Material Procedure

Outlines the process for returning defective equipment for factory repair or replacement.

Appendix C Fieldbus Parameter Description

Fieldbus Parameters Overview

Lists and describes various parameters used for Fieldbus communication with the Oxymitter.

Appendix D Analog Input (AI) Function Block

Block Functionality Overview

Explains the AI block's features like simulation, filtering, signal conversion, modes, and alarm detection.

Application Information and Examples

Provides context on AI block configuration for specific applications like temperature and level measurement.

AI Block Troubleshooting

Lists common issues with the AI block and their corrective actions.

Appendix E PID Function Block

Core PID Control Parameters

Details parameters for setpoint selection, filtering, feedforward, tracking, output limiting, and PID structures.

Block Status and Errors

Covers block errors, operational modes, alarm detection, and status handling for the PID block.

Application Information and Examples

Describes PID block usage in control strategies like closed-loop, feedforward, and cascade control.

PID Block Troubleshooting

Provides guidance on troubleshooting common problems encountered with the PID function block.

Warranty

Product Warranty Terms

Outlines the terms and conditions of the manufacturer's warranty for the equipment.

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