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rotork CMQ-1000 - User Manual

rotork CMQ-1000
64 pages
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Linear, Rotary and Quarter-Turn
Control Valve Actuators
CMA Range
Installation & Maintenance Instructions
(After May 2014)
A4US
US
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Summary

ATEX & IECEx Actuator Safe Use Conditions

Special Conditions for ATEX;IECEx Actuators

Critical flamepath dimensions for ATEX & IECEx approved actuators.

Health & Safety Precautions

General Safety Warnings for Actuator Handling

Crucial safety warnings regarding installation, operation, and handling of actuators.

Actuator Installation and Setup Procedures

Actuator Commissioning Steps

Steps and requirements for initial actuator commissioning and setup.

Installing Your Rotork Actuator

Actuator Installation Guide

Comprehensive instructions for installing Rotork actuators, including safety precautions.

Mounting CML Linear Actuators

CML Linear Unit Mounting Procedure

Step-by-step guide for mounting CML linear actuators to valves.

Mounting CMQ Quarter-Turn Actuators

CMQ Quarter-Turn Unit Mounting

Instructions for mounting CMQ quarter-turn actuators to valves or dampers.

CMQ Actuator Stop Bolt Adjustment

Mounting CMR Rotary Actuators

CMR Rotary Unit Mounting (Non-Thrust)

Guide for mounting CMR rotary actuators, including drive coupling and alignment.

Electrical Installation for CMA Units

General Electrical Installation Guidelines

General guidelines for electrical installation of CMA actuators, including cable entries.

Further Electrical Installation Details

Advanced Electrical Installation Guidance

Further guidance on electrical installation, including power supply checks and protection devices.

CMA Unit Wiring and Component Details

Basic Setup Procedures for CMA Actuators

Overview of Basic Setup

Overview of the basic setup procedure required after actuator mounting.

CMA Actuator Menu Structure

Basic Setup Flowchart

Setting Local Operation Mode

Selecting Local Operation Mode

Guide to setting the actuator to local operation mode for configuration.

Local Operation Mode Configuration

Continuing Local Operation Setup

Continued steps for selecting local operation mode, including view and edit modes.

Setting Output Torque and Thrust

Adjusting Output Torque;Thrust

Procedure for adjusting the actuator's output torque or thrust settings.

Output Torque;Thrust Adjustment Details

Finalizing Output Torque;Thrust Settings

Final steps for setting output torque/thrust values for both close and open operations.

Configuring End-of-Travel Actions

Selecting Action at End of Travel

Configuration of actuator behavior at end-of-travel limits (position or force).

End-of-Travel Action Configuration

Setting End-of-Travel Actions

Detailed steps for setting the action at both closed and open travel limits.

Setting the Closed Limit of Travel

Setting Closed Travel Limit

Procedure for setting the closed limit of travel for the actuator.

Setting the Open Limit of Travel

Setting Open Travel Limit

Procedure for setting the open limit of travel for the actuator.

Calibrating Command Signal Zero Setpoint

Zero Setpoint Calibration Overview

Explanation of how the actuator automatically calibrates to the 4-20 mA signal.

Zero Setpoint Calibration with 4-20 mA

Calibrating Zero Setpoint Externally

Step-by-step guide to calibrating the zero setpoint using an external 4-20 mA signal.

Calibrating Command Signal Span Setpoint

Calibrating Span Setpoint with 4-20 mA

Step-by-step guide to calibrating the span setpoint using an external 4-20 mA signal.

Configuring Command Signal Invert

Setting Command Signal Invert

Configuration for inverting the command signal (4mA/20mA) for open/close operation.

Configuring Transmitter Signal Invert

Setting Transmitter Signal Invert

Configuration for inverting the transmitter signal for position feedback.

Setting Actuator Deadband

Adjusting Actuator Deadband

Adjusting the deadband parameter to optimize control response and prevent hunting.

Completing Basic Setup Procedure

Final Steps for Basic Setup

Final steps to complete basic setup, including setting to remote operation and refitting the cover.

Basic Setup Reassembly

Completing Basic Setup Reassembly

Further steps for completing basic setup, ensuring proper cover reassembly and tightening.

Status and Alarm Monitoring

Fault History Access and Interpretation

Fault History Log Access

How to access and interpret stored fault history logs, including definitions.

Default Menu Options

Advanced Menu Access and Navigation

Command Source Configuration

Relay Configuration Options

Digital Input Configuration

Split Range Operation Setup

Actuator and Power Pack Configuration

Timer Interrupt Configuration

Bus Option Card Configuration

Summary

ATEX & IECEx Actuator Safe Use Conditions

Special Conditions for ATEX;IECEx Actuators

Critical flamepath dimensions for ATEX & IECEx approved actuators.

Health & Safety Precautions

General Safety Warnings for Actuator Handling

Crucial safety warnings regarding installation, operation, and handling of actuators.

Actuator Installation and Setup Procedures

Actuator Commissioning Steps

Steps and requirements for initial actuator commissioning and setup.

Installing Your Rotork Actuator

Actuator Installation Guide

Comprehensive instructions for installing Rotork actuators, including safety precautions.

Mounting CML Linear Actuators

CML Linear Unit Mounting Procedure

Step-by-step guide for mounting CML linear actuators to valves.

Mounting CMQ Quarter-Turn Actuators

CMQ Quarter-Turn Unit Mounting

Instructions for mounting CMQ quarter-turn actuators to valves or dampers.

CMQ Actuator Stop Bolt Adjustment

Mounting CMR Rotary Actuators

CMR Rotary Unit Mounting (Non-Thrust)

Guide for mounting CMR rotary actuators, including drive coupling and alignment.

Electrical Installation for CMA Units

General Electrical Installation Guidelines

General guidelines for electrical installation of CMA actuators, including cable entries.

Further Electrical Installation Details

Advanced Electrical Installation Guidance

Further guidance on electrical installation, including power supply checks and protection devices.

CMA Unit Wiring and Component Details

Basic Setup Procedures for CMA Actuators

Overview of Basic Setup

Overview of the basic setup procedure required after actuator mounting.

CMA Actuator Menu Structure

Basic Setup Flowchart

Setting Local Operation Mode

Selecting Local Operation Mode

Guide to setting the actuator to local operation mode for configuration.

Local Operation Mode Configuration

Continuing Local Operation Setup

Continued steps for selecting local operation mode, including view and edit modes.

Setting Output Torque and Thrust

Adjusting Output Torque;Thrust

Procedure for adjusting the actuator's output torque or thrust settings.

Output Torque;Thrust Adjustment Details

Finalizing Output Torque;Thrust Settings

Final steps for setting output torque/thrust values for both close and open operations.

Configuring End-of-Travel Actions

Selecting Action at End of Travel

Configuration of actuator behavior at end-of-travel limits (position or force).

End-of-Travel Action Configuration

Setting End-of-Travel Actions

Detailed steps for setting the action at both closed and open travel limits.

Setting the Closed Limit of Travel

Setting Closed Travel Limit

Procedure for setting the closed limit of travel for the actuator.

Setting the Open Limit of Travel

Setting Open Travel Limit

Procedure for setting the open limit of travel for the actuator.

Calibrating Command Signal Zero Setpoint

Zero Setpoint Calibration Overview

Explanation of how the actuator automatically calibrates to the 4-20 mA signal.

Zero Setpoint Calibration with 4-20 mA

Calibrating Zero Setpoint Externally

Step-by-step guide to calibrating the zero setpoint using an external 4-20 mA signal.

Calibrating Command Signal Span Setpoint

Calibrating Span Setpoint with 4-20 mA

Step-by-step guide to calibrating the span setpoint using an external 4-20 mA signal.

Configuring Command Signal Invert

Setting Command Signal Invert

Configuration for inverting the command signal (4mA/20mA) for open/close operation.

Configuring Transmitter Signal Invert

Setting Transmitter Signal Invert

Configuration for inverting the transmitter signal for position feedback.

Setting Actuator Deadband

Adjusting Actuator Deadband

Adjusting the deadband parameter to optimize control response and prevent hunting.

Completing Basic Setup Procedure

Final Steps for Basic Setup

Final steps to complete basic setup, including setting to remote operation and refitting the cover.

Basic Setup Reassembly

Completing Basic Setup Reassembly

Further steps for completing basic setup, ensuring proper cover reassembly and tightening.

Status and Alarm Monitoring

Fault History Access and Interpretation

Fault History Log Access

How to access and interpret stored fault history logs, including definitions.

Default Menu Options

Advanced Menu Access and Navigation

Command Source Configuration

Relay Configuration Options

Digital Input Configuration

Split Range Operation Setup

Actuator and Power Pack Configuration

Timer Interrupt Configuration

Bus Option Card Configuration

rotork CMQ-1000 Specifications

General IconGeneral
Brandrotork
ModelCMQ-1000
CategoryController
LanguageEnglish

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