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rotork IQ70 F25 B4 - User Manual

rotork IQ70 F25 B4
36 pages
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IQ Range
Instructions for Safe Use, Installation,
Basic Setup and Maintenance
This manual contains important safety
information. Please ensure it is thoroughly
read and understood before installing,
operating or maintaining the equipment.
PUB002-039-00
Date of issue 02/19
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Summary

Introduction

Identifying Actuator Parts

Details components of the actuator, including handwheel, motor, base, and terminal cover.

Rotork Setting Tool

Describes the Rotork Bluetooth Setting Tool Pro (BTST) for setup and configuration.

Introduction to this manual

Outlines the manual's scope, including operation, installation, commissioning, and maintenance.

Health and Safety

Safe Use, Installation, Maintenance & Repair Instructions

Provides critical safety instructions for using the BTST in hazardous areas and general actuator use.

ATEX;IEC EX Certified Actuators

Discusses safety requirements for actuators in hazardous areas, electrical installation, and mechanical standards.

Storage

Operating your IQ Actuator

Operating by Hand

Explains manual operation of the actuator using the handwheel and safety precautions.

Operating Electrically

Details electrical operation, power supply checks, and control selection (Local/Stop/Remote).

Display - Local Indication

Describes the actuator's segment display, dot matrix display, and LED indications for status.

Display - Home screen selection

Explains how to configure and select different home screen displays for the actuator.

Display Status Indication - Travel

Describes how the display indicates valve travel status (e.g., CLOSED LIMIT).

Display Status Indication - Control

Explains how the display shows control status indication (e.g., Remote Control).

Display Alarm Indication

Details the display of general and battery alarms with icons and text.

Battery Alarm

Explains battery status indication and actions for low or discharged batteries.

Preparing the Drive Bush

IQ base all sizes types A and Z3

Guides the disassembly and preparation for IQ base actuators of various sizes.

Non-Thrust Base Type B

Explains the removal procedure for drive bushes on non-thrust base type B actuators.

Mounting the Actuator

Rising Stem Valves Top Mounted

Guides on fitting the actuator and base for rising stem valves mounted top.

Valve with Gearbox - Side Mounting

Instructions for mounting the actuator on valves with a side gearbox.

Non-Rising Stem Valves - Top Mounting

Details mounting for non-rising stem valves, top mounted.

Handwheel Sealing

Instructions on ensuring proper sealing of the handwheel and cover tube to prevent moisture ingress.

IQM Modulating Actuators

Information on IQM actuators, including modulating control duty and dynamic breaking.

IQL & IQML Linear Drive Unit

Describes the IQL/IQML linear drive unit and its features for linear output.

IQL & IQML Adjusting Linear Stroke

Details how to adjust the linear stroke for IQL and IQML linear drive units.

Cable Connections

Terminal Block Layout

Provides a diagram and numbering of the actuator's terminal block connections for wiring.

Earth;Ground Connections

Explains how to make earth/ground connections for the actuator, crucial for electrical safety.

Removing Terminal Cover

Instructions on how to safely remove the terminal cover, including tool usage and precautions.

Cable Entry

Details requirements for cable glands, conduit, and thread adaptors in hazardous locations.

Connecting to Terminals

Explains field wiring connections using ring/spade tags and screw types for secure connections.

Replacing Terminal Cover

Instructions for refitting the terminal cover, ensuring seal condition and lubrication.

Commissioning - Basic Settings

Connecting to the Actuator

Guides on connecting the actuator using the Rotork Bluetooth Setting Tool Pro for configuration.

Security - Password

Explains password security for changing actuator settings and default password for access control.

Basic Settings Menu

Outlines the structure of the basic settings menu, including limits, indication, and control options.

Basic Settings - Limits

Details how to configure direction, action, torque, and set limits for valve operation.

Close Settings

Configures close direction, action (torque/limit), torque value, and close limit for valve closure.

Open Settings

Configures open action (torque/limit), torque value, and open limit for valve opening.

Torque Switch Bypass

Explains bypassing torque protection for opening/closing and setting bypass positions.

Maintenance, Monitoring and Troubleshooting

Maintenance

General maintenance procedures, lubrication, and cover checks for actuator longevity.

The Actuator Battery

Explains the function and replacement of the actuator battery for power-off indication.

Battery Types

Lists battery types for different enclosure certifications (ATEX/IEC Ex, FM/CSA, Watertight).

Fitting Replacement Battery

Step-by-step guide for replacing the actuator battery safely and correctly.

Oil

Details the types of oil used for lubrication and their properties for different ambient conditions.

Torque and Position Monitoring

Explains real-time monitoring of torque and position for valve performance evaluation.

Environmental

Weights and Measures

Lubricating oil

Specifies the types of lubricating oil used for actuators and ambient temperature ranges.

Food grade lubricating oil

Details the use of food-grade lubricating oil for specific applications requiring it.

Grease - Base assembly

Specifies the type of grease for base assembly and its temperature range for proper lubrication.

Grease - Side handwheels

Recommends grease for side handwheels, including low-temperature options for varied climates.

Grease - Linear drive unit

Specifies grease for IQL/IQML linear drive assemblies to ensure smooth operation.

IQ Approvals

European - Hazardous Area

Lists European ATEX hazardous area certifications and temperature ranges for compliance.

International - Hazardous Area

Details IECEx, USA FM, and Canada CSA hazardous area certifications for global use.

US - Non Hazardous

Specifies NEMA enclosure types for US non-hazardous installations ensuring protection.

Canada - Non Hazardous

Details NEMA enclosure types for Canadian non-hazardous installations ensuring protection.

Approved Fuses

Vibration, Shock and Noise

Conditions of Safe Use

Thread details for ATEX and IECEx Approved actuators

Provides thread specifications for flamepaths on ATEX/IECEx approved actuators for safety.

Maximum constructional flamepath gaps for ATEX and IECEx Approved actuators.

Lists maximum flamepath gaps for ATEX/IECEx actuators by component and actuator size for safety compliance.

rotork IQ70 F25 B4 Specifications

General IconGeneral
Brandrotork
ModelIQ70 F25 B4
CategoryController
LanguageEnglish

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