M0416-1 version 3.2 11
3 MAINTENANCE AND SERVICE
The tool changers and the tool attachments must be maintained regularly to ensure proper
function. The specified intervals are approximate and valid under normal conditions,
corresponding to 2 tool changes per minute during 2 work shifts per working day, i.e. 42.000 tool
changes per month. Under extreme conditions, such as dirty environments or extreme robot
movements, the intervals should be shortened. Consider the table as a guide and update as
your production experience of each system increases.
NOTE
Read the safety section 1.2 before any maintenance activities are carried out.
NOTE!
Tool changers must only be dismantled and repaired by Robot System Products
during the warranty period. Otherwise the warranty will not be valid.
3.1 Maintenance scheme
3.1.1 Every second week
The following maintenance activities should be carried out every second week.
Visual inspection (section 3.2.1).
Check locking balls (section 3.2.1).
Check air sealings (section 3.2.1).
Check spring-loaded signal (section 3.2.1).
Visual inspection of tool attachment and
cables (section 3.2.2).
Clean contact surfaces (section 3.2.2).
3.1.2 Every six-months or 250,000 tool changes
The following maintenance activities should be carried out every six-months or 250,000 tool changes,
whichever comes first.
Clean locking balls and add new lubrication
(section 3.2.3).
Clean air sealings (section 3.2.3).
Clean spring-loaded signal pins (section 3.2.3).
Clean the cavities of the locking balls (section
3.2.4).
Clean the contact surfaces of air sealings
(section 3.2.4).
3.1.3 To replace when damaged or worn-out
O-ring around the ball holder
Spring-loaded signal pins
(electrical versions only)
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