4 M0416-1 version 3.2
CONTENTS
1 INTRODUCTION ...................................................................................................... 4
1.1 Installation and Maintenance manual ........................................................................... 5
1.2 Safety ........................................................................................................................... 6
1.2.1 General .............................................................................................................................. 6
1.2.2 Explanation of warnings ..................................................................................................... 6
1.3 Tightening torques ....................................................................................................... 7
1.4 Recommended equipment ........................................................................................... 7
1.5 Required products ........................................................................................................ 7
2 INSTALLATION ........................................................................................................ 8
2.1 Installation of tool changer on robot ............................................................................. 8
2.2 Installation of tool attachment on tool ........................................................................... 9
2.3 Programming .............................................................................................................. 10
3 MAINTENANCE AND SERVICE ............................................................................ 11
3.1 Maintenance scheme ................................................................................................. 11
3.1.1 Every second week .......................................................................................................... 11
3.1.2 Every six-months or 250,000 tool changes ...................................................................... 11
3.1.3 To replace when damaged or worn-out ........................................................................... 11
3.2 Specification of maintenance activities ...................................................................... 12
3.2.1 Visual inspection of tool changer ..................................................................................... 12
3.2.2 Visual inspection and cleaning of tool attachment ........................................................... 13
3.2.3 Cleaning and lubrication of tool changer .......................................................................... 13
3.2.4 Cleaning and lubrication of tool attachment ..................................................................... 15
4 DISMOUNTING AND REPLACEMENT ................................................................. 16
4.1 Replacement of tool changer ..................................................................................... 16
4.2 Replacement of tool attachment ................................................................................ 17
4.3 Replacement of wear parts ........................................................................................ 18
4.3.1 Replacement of air sealing ............................................................................................... 18
4.3.2 Replacement of O-ring ..................................................................................................... 18
4.3.3 Replacement of signal pins (electric versions only) ......................................................... 19
5 DISPOSAL AND RECYCLING ............................................................................... 20
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