EasyManua.ls Logo

Sanyo PLC-WXU300 User Manual

Sanyo PLC-WXU300
118 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Multimedia Projector
SERVICE MANUAL
PRODUCT CODE
PLC-WXU300
1 122 469 00 (KE5AC)
1 122 470 00 (LE5AC)
1 122 470 02 (LE5CC)
Original Version
REFERENCE NO. SM5111074-00
FILE NO.
Model No. PLC-WXU300
U.S.A, Canada,
Europe, U.K, Asia
Chassis No. KE5-WXU30000
Match the Chassis No. on the unit's back cover with the
Chassis No. in the Service Manual.
If the Original Version Service Manual Chassis No. does not
match the unit’s, additional Service Literature is required.
You must refer to “Notices” to the Original Service Manual
prior to servicing the unit.

Table of Contents

Other manuals for Sanyo PLC-WXU300

Questions and Answers:

Sanyo PLC-WXU300 Specifications

General IconGeneral
Vertical scan range50 - 100 Hz
Horizontal scan range15 - 100 kHz
Projection technologyLCD
Contrast ratio (typical)500:1
Screen size compatibility- \
Projector native resolutionWXGA (1280x800)
Keystone correction, vertical±30 °
Aspect ratio16:10
RS-232 ports1
CompatibilityUXGA SXGA SXGA+ WXGA XGA SVGA VGA WXGA+ WSXGA+ WUXGA
Dimensions (WxDxH)326 x 265.2 x 92.6 mm
Power requirements100 - 240 V
F-number (relative aperture)F = 1.65 - 2.33
Lamp typeUHP
Lamp power225 W
Light source typeLamp
Service life of light source2000 h
Service life of light source (economic mode)2500 h
Headphone outputs2
Serial interface typeRS-232
Power consumption (standby)0.8 W
Power consumption (typical)291 W
Storage temperature (T-T)-10 - 60 °C
Operating temperature (T-T)5 - 35 °C
Weight and Dimensions IconWeight and Dimensions
Weight2800 g
Package weight5600 g

Summary

Safety Instructions

Safety Precautions

General guidelines for safe projector servicing and operation.

Service Personnel Warning

Warnings for service personnel regarding lamp heat, UV radiation, and high voltage.

Specifications

Mechanical Information

Details on projector dimensions, weight, and feet adjustment.

Panel Resolution

Information on LCD panel type, resolution, and pixel count.

Signal Compatibility

Supported color systems and signal types (SD/HDTV, HDMI).

Circuit Protections

Thermal Switch Operation

Description of the thermal switch (SW902) operation to prevent overheating.

Lamp Cover Switch Function

Explanation of the lamp cover switch (SW901) role in safety interlock.

Fuse Specifications and Replacement

Details on the fuse (Part No. 323 021 7804) and its replacement procedure.

Warning Temperature and Power Failure Protection

Possible Causes of Shutdown

Identifies common issues like clogged air filters, blocked ventilation, and high ambient temperature.

Maintenance

Cleaning the Air Filter

Step-by-step guide for cleaning projector air filters to maintain performance.

Resetting the Filter Counter

Procedure to reset the filter counter after cleaning or replacing filters via the on-screen menu.

Maintenance Procedures

Cleaning Projection Lens and Cabinet

Guidance on cleaning the projector body and storing it in a carrying case.

Lamp Replacement

Lamp Replacement Procedure

Detailed steps for safely replacing the projector lamp, including cooling time and warnings.

Replacement Lamp Order Information

Part number (POA-LMP131) and service part number (610 343 2069) for the replacement lamp.

Lamp Usage and Warnings

Checking Lamp Used Time

Procedure to check the projector's lamp usage hours and calculate total lamp used time.

Non-Standard Lamp Usage Warning

Information about warning messages and function limitations when using non-standard lamps.

Security Functions

Resetting Security Functions

Steps to reset security functions to factory defaults by disconnecting and reconnecting the power cord.

Mechanical Disassembly

Cabinet Top, Front, and R/C Board Removal

Detailed steps and diagram for removing the cabinet top, front panel, and R/C board.

Mechanical Disassembly

Main Board, AV Panel, and Fan Removal

Steps for removing the main board, AV panel, and cooling fans (FN902, FN906).

Mechanical Disassembly

Speaker, Lamp, and Optical Unit Removal

Detailed steps for removing the speaker, fan, lamp unit, and optical unit.

Mechanical Disassembly

Power Board Removal

Steps for removing the power board shield, ballast board, and power board.

Mechanical Disassembly

Mounting Duct, Fans, and Filter Board Removal

Instructions for removing mounting ducts, fans, and the filter board.

Optical Parts Disassembly

Projection Lens and Integrator Lens Disassembly

Steps for removing the projection lens from the optical unit.

Optical Parts Disassembly

LCD Panel/Prism Assembly Removal

Steps for removing the LCD panel/prism assembly and important notices regarding replacement.

Optical Parts Disassembly

LCD Panel Type Check

How to check the type of LCD Panel/Prism Ass'y by examining the flat cable.

Optical Parts Disassembly

Polarized Glass Components Removal

Steps for disassembling polarized glass and pre-polarized glass components.

Optical Parts Disassembly

Optical Unit Top and Condenser Lens Disassembly

Steps for removing the top cover of the optical unit.

Optical Parts Disassembly

Relay Lens Disassembly

Steps for disassembling the relay lens assembly.

Optical Parts Disassembly

Optical Part Locations and Directions

Figure showing parts names and their specified orientation and placement within the optical unit.

Adjustments

Adjustments After Parts Replacement

Table indicating necessary adjustments based on disassembled or replaced parts.

Optical Adjustments

Contrast Adjustment

Steps to adjust contrast by manipulating the polarized glass mounting base.

Optical Adjustments

Integrator Lens Adjustment

Steps to adjust integrator lens slots (B and D) to correct color shading and uniformity.

Optical Adjustments

Relay Lens-Out Adjustment

Steps to adjust relay lens slots (B) to correct color shading and uniformity.

Electrical Adjustments

Service Adjustment Menu Operation

How to enter, navigate, and exit the projector's service mode.

Memory IC Replacement Precautions

Precautions and procedures for replacing the memory IC, including re-adjustment requirements.

Circuit Adjustments

Adjustment Conditions and Patterns

Specifies input signal types and image control modes for circuit adjustments.

Electrical Adjustments

Output Voltage and Fan Control Adjustments

Procedure to readjust output voltage and fan control parameters.

Panel Type Check and Setting

How to check and set the LCD panel type for correct gamma characteristics.

Electrical Adjustments

PC Signal Adjustments

Steps for adjusting gain, pedestal, and auto-calibration for PC inputs.

Component Signal Adjustments

Steps for adjusting pedestal and gain for Component inputs.

Electrical Adjustments

Video Signal Adjustments

Procedures for video auto-calibration, gain, and common center adjustments.

White Balance Adjustments (PC)

Procedure to adjust white balance and 50% white level for PC inputs.

Electrical Adjustments

White Balance and Keystone Offset Adjustments (Video)

Procedure for video white balance and keystone offset adjustments.

Color Shading Correction

Instructions for color shading adjustment using special software and setting lamp mode.

Test Points and Locations

Main Board Test Points

Diagram showing the location of test points on the Main Board for adjustments.

Service Adjustment Data Table

AD Converter and Sync Processor Data

Data table entries for Analog-to-Digital converter and sync processor adjustments.

Video Decoder Data

Data table entries for video decoder settings and adjustments.

Electrical Adjustments

DVI Equalizer and General Settings

Data table for DVI equalizer and general projector settings.

Deinterlacer and Noise Reduction Settings

Data table for deinterlacer and noise reduction settings.

Electrical Adjustments

Image Settings

Data table for image settings like contrast, brightness, and white balance.

Auto Keystone Setup Values

Data table for auto keystone setup parameters.

Electrical Adjustments

DVI Equalizer and General Settings

Data table for DVI equalizer and general projector settings.

Image and Auto Keystone Settings

Data table for image and auto keystone settings.

Electrical Adjustments

DVI Equalizer and General Settings

Data table for DVI equalizer and general projector settings.

Image and Auto Keystone Settings

Data table for image and auto keystone settings.

Electrical Adjustments

DVI Equalizer and General Settings

Data table for DVI equalizer and general projector settings.

Image and Auto Keystone Settings

Data table for image and auto keystone settings.

Electrical Adjustments

DVI Equalizer and General Settings

Data table for DVI equalizer and general projector settings.

Image and Auto Keystone Settings

Data table for image and auto keystone settings.

Electrical Adjustments

DVI Equalizer and General Settings

Data table for DVI equalizer and general projector settings.

Image and Auto Keystone Settings

Data table for image and auto keystone settings.

Electrical Adjustments

DVI Equalizer and General Settings

Data table for DVI equalizer and general projector settings.

Image and Auto Keystone Settings

Data table for image and auto keystone settings.

Electrical Adjustments

DVI Equalizer and General Settings

Data table for DVI equalizer and general projector settings.

Image and Auto Keystone Settings

Data table for image and auto keystone settings.

Electrical Adjustments

DVI Equalizer and General Settings

Data table for DVI equalizer and general projector settings.

Image and Auto Keystone Settings

Data table for image and auto keystone settings.

Electrical Adjustments

DVI Equalizer and General Settings

Data table for DVI equalizer and general projector settings.

Image and Auto Keystone Settings

Data table for image and auto keystone settings.

Electrical Adjustments

Auto Calibration Settings

Data tables for common, RGB, CVBS/S-Video, and YCbCr auto-calibration.

Electrical Adjustments

Custom Aspect Ratio and Panel Type Settings

Data tables for aspect ratio and LCD panel type configuration.

Composite Signal Settings

Data tables for NTSC, PAL, and SECAM composite and S-Video settings.

Electrical Adjustments

SCART and YCbCr Signal Settings

Data tables for SCART and various YCbCr signal format settings.

Electrical Adjustments

YCbCr and RGB Video Signal Settings

Data tables for YCbCr and RGB video signal settings.

Electrical Adjustments

RGB Video Signal Settings (480i, 575i, 480P)

Data tables for RGB video signal settings in 480i, 575i, and 480P formats.

Electrical Adjustments

RGB Video Signal Settings (575P, 720P-60, 1080i-60)

Data tables for RGB video signal settings in 575P, 720P-60, and 1080i-60 formats.

Electrical Adjustments

AutoGamma Adjustment

Data table entry for auto gamma adjustment.

Electrical Adjustments

Service Mode Read-Only Parameters

Read-only service mode parameters for version and brand option.

Chassis Block Diagrams

Chassis Overview Diagram

High-level block diagram showing major functional blocks and ICs.

System Control Block Diagram

System Control Details

Block diagram detailing the interaction of the main CPU, power, fan control, and input signals.

Lamp Control Circuit Diagram

Lamp Control Details

Detailed circuit diagram for lamp operation, including ballast, inverter, and CPU control signals.

Audio Circuit Diagram

Audio Signal Path and Control

Circuit diagram showing audio processing ICs, volume control, mute function, and speaker output.

Power Supply and Protection Circuit

Detailed Power Supply and Protection Schematic

Detailed schematic of power distribution, voltage regulation, and protection mechanisms for the projector.

Fan Control Circuit Diagram

Fan Control Logic and Sensors

Schematic showing fan speed control based on temperature sensor inputs and CPU signals.

IIC Bus Control Circuit Diagram

IIC Bus Interconnections

Diagram showing the IIC bus connections between the scaler, memory, ADC, and temperature sensors.

Troubleshooting Guide

Indicator and Projector Condition Chart

Table correlating LED indicator states (POWER, WARNING, LAMP REPLACE) with projector conditions.

Troubleshooting: No Power

Lamp Cover Switch Check

Check for correct lamp cover mounting and its switch function for safety.

Troubleshooting: No Picture

No Picture with Various Input Sources

Troubleshooting steps for issues related to the absence of a picture on the screen.

Troubleshooting: No Sound

Audio Signal and Amplifier Checks

Troubleshooting steps for audio issues, checking signal presence and amplifier circuits.

Control Port Functions

Scaler I/O Port Functions (PW392)

Table listing Scaler I/O port functions, signal names, and descriptions.

Waveform Examples

Video and Sync Signal Waveforms

Waveform examples for video and synchronization signals.

S&H Signal Waveforms

Waveform examples for Sample and Hold signals.

IC Block Diagrams

Fan Power Control IC (FA7703) and DDC Control IC (FA7701)

Block diagrams for the fan power control and DDC control ICs.

IC Block Diagrams

LCD Driver ICs (L3E06170) and FA5550N IC

Block diagrams for the LCD driver ICs and the FA5550N IC.

IC Block Diagrams

LCD Driver & Gamma Correction IC (L3E07111) and DC-DC Converter IC (MP2307DN)

Block diagrams for the LCD driver/gamma correction and DC-DC converter ICs.

IC Block Diagrams

Audio Control IC (NJW1156) and Scaler IC (PW392)

Block diagrams for the audio control IC and the scaler IC.

IC Block Diagrams

Power OSC IC (MR4010) and LAN Control IC (PIC18F67J60)

Block diagrams for the power oscillator and LAN control ICs.

IC Block Diagrams

HDMI Receiver IC (Sil9127) and External ADC IC (ISL98001)

Block diagrams for the HDMI receiver and external ADC ICs.

Electrical Parts List

Capacitor and Resistor Specifications

Guidance on interpreting the part specification codes for capacitors and resistors.

Electrical Parts Location

Component Locations on Boards

Diagrams showing the physical location of electrical components on assembled boards.

Component Locations Out of Circuit

Diagrams showing the physical location of components not on assembled boards.

Electrical Parts List

Assembled Boards Parts

Part numbers and descriptions for assembled printed circuit boards.

Transistors and ICs Parts

Part numbers and descriptions for transistors and integrated circuits.

Capacitors and Resistors Parts

Part numbers and descriptions for capacitors and resistors.

Electrical Parts List

Variable Resistors, Transformers, Coils, Diodes, and Miscellaneous Parts

Part numbers and descriptions for various electrical components.

Electrical Parts List

Integrated Circuits, Capacitors, and Resistors

Part numbers and descriptions for integrated circuits, capacitors, and resistors.

Electrical Parts List

Extensive Capacitor Part Listings

Detailed list of capacitor part numbers and specifications.

Electrical Parts List

Capacitor and Resistor Part Listings

Detailed list of capacitor and resistor part numbers and specifications.

Electrical Parts List

Capacitor and Resistor Part Listings

Detailed list of capacitor and resistor part numbers and specifications.

Electrical Parts List

Capacitor, Resistor, and Miscellaneous Part Listings

Detailed list of capacitor, resistor, and miscellaneous part numbers.

Electrical Parts List

Capacitor, Resistor, and Miscellaneous Part Listings

Detailed list of capacitor, resistor, and miscellaneous part numbers.

Electrical Parts List

Capacitor, Resistor, and Miscellaneous Part Listings

Detailed list of capacitor, resistor, and miscellaneous part numbers.

Electrical Parts List

Resistor and Miscellaneous Part Listings

Detailed list of resistor and miscellaneous part numbers.

Electrical Parts List

Resistor and Miscellaneous Part Listings

Detailed list of resistor and miscellaneous part numbers.

Electrical Parts List

Resistor and Miscellaneous Part Listings

Detailed list of resistor and miscellaneous part numbers.

Electrical Parts List

Resistor and Miscellaneous Part Listings

Detailed list of resistor and miscellaneous part numbers.

Electrical Parts List

Resistor and Miscellaneous Part Listings

Detailed list of resistor and miscellaneous part numbers.

Electrical Parts List

Resistor and Miscellaneous Part Listings

Detailed list of resistor and miscellaneous part numbers.

Electrical Parts List

Resistor and Miscellaneous Part Listings

Detailed list of resistor and miscellaneous part numbers.

Electrical Parts List

Coils, Miscellaneous, and Diodes

Part numbers and descriptions for coils, miscellaneous items, and diodes.

Electrical Parts List

Miscellaneous, Capacitors, and Resistors

Part numbers and descriptions for miscellaneous items, capacitors, and resistors.

Electrical Parts List

Resistors, Coils, Miscellaneous, Packing, and Accessories

Part numbers and descriptions for resistors, coils, miscellaneous, packing, and accessories.

Mechanical Parts List

Cabinet, Chassis, Screws, and Optical Parts

Categorized list of mechanical parts including cabinet, chassis, screws, and optical components.

Cabinet Part Locations

Diagram showing the physical location of external cabinet parts.

Mechanical Parts List

Optical Part Locations (Integrator and Relay Lens)

Diagrams illustrating the location of integrator lens and relay lens components.

Mechanical Parts List

Optical Part Locations (Polarized Glass and Projection Lens)

Diagrams showing the location of polarized glass and projection lens components.

Mechanical Parts List

Prism/LCD Panel Assembly Location

Location of the prism/LCD panel assembly and its associated parts.

Mechanical Parts List

Optical Unit Component Placement

Detailed diagram showing the placement and orientation of optical unit components.

Mechanical Parts List

Cabinet, Chassis, Screws, and Optical Parts

Comprehensive list of mechanical parts by category.

Diagrams & Drawings

Schematic and PWB Drawing Information

Information about the availability and purpose of schematic diagrams and printed wiring board drawings.

Schematic Diagram Reading Guide

Resistor, Capacitor, Coil, and Transistor/Diode Readings

Explains how to read component specification codes for schematic diagrams.

Pin Descriptions

Diode, Transistor/FET, and IC Pinouts

Illustrates the pin configurations for diodes, transistors, FETs, and ICs.

Soldering Notes

Lead-Free Solder and Soldering Iron Recommendations

Important notes on using lead-free solder and appropriate soldering iron specifications.

Schematic Diagrams

Main Circuit Sections

Sections of the schematic showing Power, AV, R/C, and ID Connect circuits.

Schematic Diagrams

Main Board Schematics (Part 1)

Part 1 of the main board schematic diagram.

Schematic Diagrams

Main Board Schematics (Part 2)

Part 2 of the main board schematic diagram.

Schematic Diagrams

Main Board Schematics (Part 3)

Part 3 of the main board schematic diagram.

Schematic Diagrams

Main Board Schematics (Part 4)

Part 4 of the main board schematic diagram.

Schematic Diagrams

Main Board Schematics (Part 5)

Part 5 of the main board schematic diagram.

Schematic Diagrams

Main Board Schematics (Part 6)

Part 6 of the main board schematic diagram.

Schematic Diagrams

Main Board Schematics (Part 7)

Part 7 of the main board schematic diagram.

Printed Wiring Board Diagrams

R/C and Power Board Layouts

Printed wiring board layouts for the R/C and Power boards.

Main Board Layout (K8D Section)

Printed wiring board layout for the main board, K8D section.

Printed Wiring Board Diagrams

Main, AV, and ID Connect Board Layouts

Printed wiring board layouts for Main, AV, and ID Connect boards.

Line Filter Board Layouts

Printed wiring board layouts for the line filter components.

Printed Wiring Board Diagrams

Main and AV Board Layouts

Printed wiring board layouts for the main and AV boards.

ID Connect Board Layout

Printed wiring board layout for the ID Connect board.

Related product manuals