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Scanreco RC 400 User Manual

Scanreco RC 400
66 pages
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Doc.nr : Rc400-Manuale_v20_e.doc
REMOTE CONTROL SYSTEM
SCANRECO RC 400.
INSTRUCTION MANUAL.
( Engelsk Ver 2 ) This instruction manual must be kept in the vehicle cab.

Table of Contents

Questions and Answers:

Scanreco RC 400 Specifications

General IconGeneral
ChannelsUp to 16
Battery LifeUp to 20 hours
Protection RatingIP65
Power SupplyRechargeable battery
RangeUp to 100m
Frequency433-434 MHz
Operating Temperature-20°C to +55°C

Summary

1. Preface

For Crane Driver

Guidance for crane operators on essential chapters to read.

For Installer

Guidance for installers on essential chapters to read.

2. General System Description

General Schematic of RC 400

Overview diagram of the Scanreco RC 400 remote control system components.

Portable Control Unit

Detailed description of the portable control unit for various operation modes.

Manoeuvre Levers

Explanation of proportional manoeuvre levers, their operation, and safety features.

Emergency Stop Panel

Information on the emergency stop button, associated LEDs, and functions.

Micro-Speed Control

Explanation of the micro-speed function and how to adjust it via LEDs.

ON/OFF and Function Changing Functions

Description of how ON/OFF switches control various functions.

Cable for Cable Control

Details on the 3-core cable used for wired remote control operations.

Cable for Opto Fibre Operation

Information on the opto fibre cable for safety-critical operations.

Electronicbox

Description of the electronicbox, its enclosure, connections, and status LEDs.

Crane Emergency Stop Box

Details on the dedicated emergency stop box for fixed mounting.

Battery Pack

Information on the rechargeable battery pack, its capacity, and operation.

Battery Charger and Charging

Instructions for the battery charger and the charging process.

Radio Control System

Overview of the radio control system and its components.

Radio Transmitter

Details on the radio transmitter, its operation, and channel changing.

Radio Receiver Box

Information about the radio receiver box, its connections, and indicators.

3. Safety Regulations and Operating Instructions

Crane Driver Responsibilities

Key duties and checks for the crane driver before and during operation.

Operating Instructions

Step-by-step guide for operating the remote control system safely.

4. Installation Instructions

Installation Overview

General guidance and procedures for installing the RC 400 system.

Electronicbox Mounting

Recommendations for the correct installation and mounting of the electronicbox.

Radio Receiver Box Mounting

Guidelines for optimal placement and mounting of the radio receiver box.

Connecting ON/OFF Functions

Instructions for connecting required ON/OFF functions to the system.

Connecting Motor Start/Lock

Guidance on connecting the motor start and start lock circuits.

Changing Crane Movement Direction

Procedure to reverse crane movement direction if set incorrectly.

General Technical Data

Key technical specifications for system components like control unit and electronicbox.

5. Fault Finding

System Status Indications

Understanding LED indicators for a properly functioning system.

Initial Troubleshooting Steps

Essential initial troubleshooting steps to perform for common issues.

Error Messages and Actions

Interpreting LED error codes and recommended actions for troubleshooting.

Whole System Non-Functional

Troubleshooting steps when the entire remote control system fails to operate.

Control Unit Test-Mode

Procedure to enter and use the internal test mode for the control unit.

Radio Communication Issues

Troubleshooting steps when the system works via cable but not radio.

Control Cable Repair

Instructions and checks for repairing the 3-core control cable.

Radio Identity Code Programming

Steps for programming unique identity codes for radio communication.

6. Spare Parts

Control Unit and Cable Parts

List of individual spare parts for the portable control unit and control cables.

Electronicbox and Radio Parts

Spare parts for the electronicbox, radio transmitter, and receiver box.

Charger and Battery Parts

List of spare parts for the battery charger unit and battery pack.

8. Programming Parameters and Settings

Authorization Levels

Explanation of the different authorization levels for system configuration.

Changing Crane Movement Direction

Procedure to adjust the direction of crane movements.

Start Speed Adjustment

How to adjust the start speed for manoeuvre valve ports.

Speed Reduction Settings

How to reduce the maximum speed for specific functions.

Micro-Speed Control Adjustment

Procedure to change the final speed for micro-speed control.

Start Movement Delay Settings

Setting individual delays for the start of movements.

Stop Movement Delay Settings

Setting individual delays for the stop of movements.

Control Unit Features

Detailed description of the portable control unit's features and design.

Optional Control Unit Indications

Features for displaying crane data and warnings on the control unit.

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