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Schaudt CSV 416 User Manual

Schaudt CSV 416
18 pages
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30.05.2021
E Schaudt GmbH, E lektrotechnik und Apparatebau, Planckstre 8, 88677 Markdorf, Germany, Tel. +4 9 7544 9577-0, Fax +49 7544 9577-29, www.schaudt--gmbh.de
8050111 BA
Operating Instructions
Caravan -charging system CSV 416
Table of contents
1 Introduction 2............................................
2 Safety information 2......................................
2.1 Meaning of safety symbols 2...............................
2.2 General safety information 2...............................
3 Operation 3..............................................
3.1 Starting up caravan charging system 4......................
3.2 Switching on and off 5.....................................
3.3 Changing the battery 5....................................
4 Application and function 7.................................
4.1 Battery functions 8........................................
4.2 Additional functions 10.....................................
5 Layout 11................................................
5.1 Operating faults 12........................................
5.2 Switching off the system 13.................................
5.3 Closing down the system 13................................
6 Technical details 14........................................
6.1 Mechanical details 14......................................
6.2 Electrical details 14........................................
6.3 Environmental parameters 15...............................
7 Maintenance 15...........................................
Appendix 16..............................................
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Schaudt CSV 416 Specifications

General IconGeneral
BrandSchaudt
ModelCSV 416
CategoryAutomobile Accessories
LanguageEnglish

Summary

Safety Information

Meaning of Safety Symbols

Explains the meaning of danger, warning, and attention symbols used in the manual.

General Safety Instructions

Provides general safety guidelines for operating the device and handling mains voltage.

Operation

Device Usage Guidelines

Details on how the device is intended to be used and by whom, including supervision requirements.

Starting Up the Caravan Charging System

Battery Setup for Startup

Instructions for correct battery selection and setting before system startup.

Generator and Ferry Operation

Precautions for using generators and connecting to car ferries.

Solar Regulator Connection

Guidance on connecting a solar regulator, emphasizing battery connection first.

Towing Vehicle Operation

Important step to switch off towing vehicle ignition when parked.

Switching On and Off

System Power Control

Explains how to activate the 12V main switch and lists enabled electrical circuits.

Changing the Battery

Battery Replacement Procedure

Warns about incorrect battery types and specifies requirements for battery replacement.

Battery Selector Switch

Setting the Battery Selector

Details the process of setting battery selector switches for different battery types.

System Startup Procedure

Initial System Activation

Refers to the procedure described in Section 3.1 for system startup.

Application and Function

On-board Power Supply Overview

Illustrates the system's integration with caravan components and external sources.

CSV 416A System Modules

Lists the main components and functionalities of the CSV 416A caravan charging system.

Battery Functions

Charging While Driving

Explains charging the caravan battery while driving via the towing vehicle.

Mains Charging Details

Details the charging process and voltages for the caravan battery from the mains.

12V Main Switch Function

Describes how the 12V main switch isolates consumers and prevents battery discharge.

Automatic Disconnector

Consumer Shutoff Mechanism

Explains how consumers are switched off when the caravan is hitched and ignition is on.

Standby Current and Towing Battery

Towing Battery Standby Current

Details the absence of standby current when the towing vehicle ignition is off.

Battery Monitoring Functions

External Battery Voltage Monitoring

Describes how an external device monitors leisure battery voltage and signals the CSV 416.

Internal Battery Connection Monitoring

Explains the CSV 416's emergency function to monitor battery connection and voltage.

Additional Functions

Refrigerator Controller Output

Explains the output for the fridge control electronics and operating conditions.

Water Pump Connection

Details the connection and operation of the water pump via the CSV 416A.

Solar Charging Regulator Current

Specifies the maximum charge current for solar charging.

System Switching Outputs

Describes the three switching outputs and the function of the D+ signal.

Layout and Monitoring

Charge Current Monitoring

Describes internal shunt monitoring of charge current and data availability via LIN bus.

Front View Component Identification

Identifies all connectors and components on the front of the CSV 416 A unit.

Faults and Troubleshooting

Flat Vehicle Fuse Checks

Notes that faults are often caused by blown fuses and provides a troubleshooting table.

Fault Diagnosis and Remedies

Lists common faults, their possible causes, and recommended remedies for the charging system.

Water Pump Operation Issues

Pump Not Switching On

Addresses issues with the water pump not activating and its possible causes and remedies.

System Shutdown Procedures

Basic Shutdown Step

Instructs to switch off the main 12V switch on the control panel.

Complete System Shutdown

Warns about total discharge damage and outlines procedures for system shutdown.

Technical Details

Mechanical Specifications

Provides physical specifications such as dimensions, weight, casing, and base plate material.

Electrical Specifications

Outlines electrical specifications including mains connection, current consumption, and battery types.

Battery Charging and Environmental Data

Mains Charging Curve

Explains the charging voltage curve and its phases for the CSV 416 power supply.

Battery Type Charging Parameters

Details charging parameters (current, voltage, time) for different battery types across five phases.

Environmental Operating Parameters

Lists operating and storage temperatures, protection rating, and humidity requirements.

Maintenance

Cleaning Instructions

Provides instructions for cleaning the charging system using mild detergents.

Appendix

EC Declaration of Conformity

Confirms compliance with relevant regulations and availability of the original declaration.

Special Fittings and Accessories

Lists optional accessories such as the Schaudt solar charger LR model.

Customer Service Information

Provides contact details for Schaudt GmbH customer service and instructions for returning faulty devices.

Fault Report

Fault Report Form

A form to fill out in case of damage, detailing device information and the nature of the fault.

Block Diagram and Wiring

System Wiring Diagram

Illustrates the electrical connections and signal flow within the CSV 416 system.

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