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SCHIEBEL AB3 User Manual

SCHIEBEL AB3
40 pages
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Operating Instructions for Actuators Type AB with
Control Unit
OM-ENGLISH-ABCSC.V1.2-16xx-V2.02-2023.04.27

Table of Contents

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SCHIEBEL AB3 Specifications

General IconGeneral
BrandSCHIEBEL
ModelAB3
CategoryController
LanguageEnglish

Summary

Introduction and Notes

Scope of Operating Instructions

Defines the scope and firmware version of the operating instructions.

Electrical Safety Warnings

Warns about hazardous voltages and mandates qualified personnel for electrical work.

Maintenance Safety

Stresses the importance of following maintenance guidelines for safe operation.

General Warning Compliance

Highlights risks of injury or damage from ignoring warnings.

Handling and Commissioning Precautions

Emphasizes correct handling and commissioning for safe and proper operation.

Hazardous Area Electrical Standards

Mandates adherence to specific standards for electrical installations in hazardous zones.

Maintenance Safety for Open Actuators

Specifies that maintenance on open actuators requires de-energized state and prohibits reconnection.

General Information

Actuator Overview

Provides a general overview of the actuator and its key components.

Serial Number and Nameplate Identification

Explains how to locate and interpret serial numbers and nameplates for identification.

Operating Modes

Describes the two operational modes: open-loop and closed-loop control.

Protection Class Specifications

Details the IP protection systems and necessary precautions for their effectiveness.

Recommended Mounting Positions

Advises on optimal mounting positions, especially for outdoor or splash zone applications.

Standard Direction of Rotation

Defines the standard clockwise and counter-clockwise rotation directions for actuator operation.

Actuator Protection Devices

Explains the integrated electromechanical and electrical protection devices for actuator safety.

Electromechanical Torque Protection

Describes torque protection using plate springs and a potentiometer connected to the control unit.

Mechanical Torque Protection Switches

Details the function and adjustment of mechanical torque switches for rotation control.

Electrical Protection Devices

Covers electrical protection mechanisms including temperature switches and fuses.

Ambient Temperature Ranges

Lists the specified operational temperature ranges for different actuator types.

Actuator Delivery Condition

Outlines the inspection report and pre-set end positions provided upon delivery.

Information Tag Details

Describes the bilingual information tag attached to the actuator with key operational data.

Packaging, Transport, and Storage

Hoisting Equipment Safety

Warns against using the handwheel for hoisting; recommends soft belts.

Silica Gel Removal Before Startup

Mandates the removal of silica gel from the connection compartment before initial startup.

Storage Guidelines

Provides essential precautions to prevent damage during actuator storage.

Long-Term Storage Procedures

Details specific instructions for storing actuators for periods exceeding six months.

Explosion-Proof Actuator Varnish Warning

Warns that extensive varnishing is prohibited for explosion-proof actuators due to electrostatic charge concerns.

Installation Instructions

Mechanical Connection Procedure

Guides through the process of mechanically connecting the actuator to fittings or gears.

Control Unit Mounting Position

Explains how to rotate the control unit and the importance of avoiding direct sunlight.

Sunlight Protection for Control Unit

Advises protecting the control unit from direct sunlight to prevent potential malfunctions.

Electrical Connection Procedures

Details the procedures and safety requirements for establishing electrical connections.

Qualified Personnel for Electrical Work

Emphasizes that electrical connections must be performed by qualified personnel following all relevant regulations.

Electrical Safety: De-energization and Discharge

States the necessity of de-energizing equipment before electrical work and confirming the absence of static discharge.

Power Supply Verification

Advises verifying power supply voltage and frequency against the actuator's connection data.

Terminal Connections for Special Versions

Mentions connection via terminals for explosion-proof actuators or specific customer requests.

Commissioning Procedures

Outdoor Installation Heating Requirement

Recommends connecting power for heating effect if commissioning is delayed after electrical connection.

Silica Gel Removal for Commissioning

Instructs to remove silica gel from the connection compartment before proceeding with commissioning.

Commissioning and Post-Disassembly Settings

Reminds users to perform mechanical pre-adjustment and other settings during commissioning or after disassembly.

Torque Unit Factory Setting

Notes that the torque unit is factory set and should not be altered.

Switching to Manual Operation

Explains the procedure for switching the actuator to manual operation using the hand lever.

Mechanical Pre-Setup for Potentiometer Travel

Details the mechanical pre-setup steps required for actuators equipped with a travel potentiometer.

Mechanical Position Indicator Adjustment

Guides on how to adjust the mechanical position indicator, synchronized with the mechanical pre-setup.

Additional Component Setup

States that setup for optional additional components is covered in separate technical descriptions.

SMARTCON Control Unit Parameterization

Indicates that all further settings are configured via the SMARTCON interface after initial actuator pre-setup.

Critical Torque and End Position Settings

Emphasizes the critical need to verify torque settings and teach the end positions.

User Levels and Permissions

Explains how user levels and permissions affect parameter access and editing.

Setting End Positions (Potentiometer Travel)

Describes the process for setting the actuator's end positions using the SMARTCON control unit.

Setting the OPEN End Limit

Details the steps for setting the OPEN end limit through the control unit's menu interface.

Setting the CLOSE End Limit

Instructs on setting the CLOSE end limit using the corresponding menu item.

Setting End Positions (Switch Travel)

Covers the procedure for setting end positions when actuators utilize travel switches.

Roller-Type Counter End Position Setup

Explains the method for setting end positions with a roller-type counter mechanism.

Maintenance

Safety for Maintenance on Open Actuators

Warns that maintenance on open actuators requires de-energized state and prohibits reconnection during work.

Electrical System Maintenance Safety

States that all electrical system work must be performed by qualified electricians according to regulations.

Battery Replacement

Safety for Opened Device Work

Mandates that work on opened devices must be in a de-energized state and prohibits switching on during the process.

Explosion-Proof Actuator Cover Opening Delay

Advises waiting a specific time after switching off before opening covers on explosion-proof actuators.

Fuses

Main Fuse (F1) Identification

Identifies the main fuse (F1) located upstream of the electronic reversing starter.

Control Fuse (F2) Identification

Identifies the control fuse (F2) positioned before the control transformer.

Spare Parts

Ordering Spare Parts

Instructs users to provide the serial number when ordering replacement parts.

Lubricant Recommendations

Main Casing Lubricant Recommendations

Recommends specific lubricants for the main casing based on operating temperature ranges.

Main Casing Lubricant: -35°C to +100°C

Specifies lubricant for the main casing at -35°C to +100°C, referencing DIN 51826.

Main Casing Lubricant: -50°C to +100°C

Recommends lubricating oil CLP DIN 51517-3 for application temperatures between -50°C and +100°C.

Main Casing Lubricant: -60°C to +100°C

Recommends lubricating oil CLP DIN 51517-3 for application temperatures between -60°C and +100°C.

Spur Gears Lubricant (AB8-AB80)

Recommends lubricating grease DIN 51825 for spur gears in AB8-AB80 actuators.

Output Drives and Failsafe Units Lubricant

Recommends lubricating grease DIN 51825 for output drives and failsafe units.

Precision Components Lubricant

Recommends lubricating grease (or spray) DIN 58396 for precision components.

Basic Lubricant Service Interval Calculation

Details how to calculate lubricant maintenance intervals by applying reduction factors to operational conditions.

Exception to Calculated Lubricant Intervals

Warns that calculated maintenance intervals are not applicable to output type A or linear/spindle actuators.

Lubricant Quantity Requirements

Provides a table listing the specific quantities of lubricant needed for various actuator types and components.

Training

Contacting SCHIEBEL for Technical Assistance

Advises contacting SCHIEBEL for assistance with any assembly or adjustment issues encountered on-site.

Personnel Qualification and Training

Recommends employing qualified personnel for assembly and offers company-based training services.

Declaration of Incorporation of Partly Completed Machinery

Manufacturer Identification

Identifies the manufacturer and its address for the declaration.

Declaration Scope for Machinery

Introduces the declaration concerning electric actuators and their optional additional components.

Machinery Directive Requirements

Lists the core requirements of the Machinery Directive (2006/42/EC) that have been met.

Applied European Harmonized Standards

Enlists the European harmonized standards that have been applied to the machinery.

Technical Documentation Preparation

Confirms the preparation of relevant technical documentation as stipulated by Annex VII, Part B.

Authorized Personnel for Documentation

Designates the authorized individual responsible for preparing the technical documentation.

Machinery Service Introduction Condition

Stipulates that the machinery cannot be used until the final integrated machinery complies with the Machinery Directive.

EU Directives Conformity Confirmation

Confirms that the electric actuators, as partly completed machinery, align with relevant EU directives.

Declaration of Conformity

Covered Directives: EMV and Low Voltage

Specifies the directives covered: Electromagnetic Compatibility (EMV) and Low Voltage.

Producer Identification

Identifies the producer of the equipment.

Manufacturer Details

States the manufacturer's name and address.

Equipment Compliance Confirmation

Formally confirms that the equipment meets specified EC-directive requirements.

Covered Actuator and Control Unit Types

Lists the types of electric actuators and control units covered by this declaration.

Specific Actuator Series and Models

Specifies the actuator series and control unit models included in the declaration.

EC-Directive Requirement Fulfillment

Declares that the equipment satisfies the requirements of the specified EC-directive.

EMV Directive Compliance (2014/30/EU)

Cites the EC-directive 2014/30/EU concerning Electromagnetic Compatibility.

EMV Standards Compliance

Mentions that directive fulfillment is demonstrated via operating instructions and specific standards.

EMV Standard EN 61000-6-2:2005

Lists the harmonized standard EN 61000-6-2:2005 for EMV compliance.

EMV Standard EN 61000-6-3:2007-01 + A1:2011-03

Lists the harmonized standard EN 61000-6-3:2007-01 + A1:2011-03 for EMV compliance.

Consistency with Low Voltage Directive

Confirms the equipment's consistency with an additional EC-directive.

Low Voltage Directive Compliance (2014/35/EU)

Cites the EC-directive 2014/35/EU concerning Low Voltage.

Low Voltage Standards Compliance

Mentions that directive fulfillment is demonstrated via operating instructions and specific standards.

Low Voltage Standard IEC 60204-1:2005 + A1:2008

Lists the harmonized standard IEC 60204-1:2005 + A1:2008 for Low Voltage compliance.

Low Voltage Standard EN 60529:1991 + A1:2000

Lists the harmonized standard EN 60529:1991 + A1:2000 for Low Voltage compliance.

Declaration of Conformity (Ex, EMV, Low Voltage)

Covered Directives: ATEX, EMV, Low Voltage

Specifies the EU directives covered: ATEX (Ex), EMV, and Low Voltage.

Producer Identification

Identifies the producer of the equipment.

Manufacturer Details

States the manufacturer's name and address.

Equipment Compliance Confirmation

Confirms that the described equipment meets the requirements of the EC-directive.

ATEX Directive Compliance (2014/34/EU)

Cites the EC-directive 2014/34/EU for equipment in potentially explosive atmospheres.

ATEX Harmonized Standards

Confirms compliance with harmonized standards applicable at the declaration date.

ATEX Standard EN60079-0:2014

Lists the harmonized standard EN60079-0:2014 for general requirements in explosive atmospheres.

ATEX Standard EN60079-1:2014

Lists the harmonized standard EN60079-1:2014 for flameproof enclosures.

ATEX Standard EN60079-7:2016

Lists the harmonized standard EN60079-7:2016 for increased safety measures.

ATEX Standard EN60079-11:2012

Lists the harmonized standard EN60079-11:2012 for intrinsic safety.

Notified Bodies for Conformity Certification

Mentions the notified bodies that have certified the equipment's design conformity.

Notified Body FTZU Certification

Identifies notified body FTZU and the types of certificates issued.

Notified Body TÜV Austria Certification

Identifies notified body TÜV Austria and the types of certificates issued.

Technical Data

Binary Output Specifications

Details specifications for binary outputs, including count, voltage, and current limits.

Binary Input Specifications

Provides specifications for binary inputs, including count, voltage, and current consumption.

Analog Input Specifications

Describes specifications for analog inputs, including current range, resolution, and accuracy.

Analog Output Specifications

Details specifications for the analog output, including current range, resolution, and accuracy.

Auxiliary Voltage Input/Output

Specifies voltage ranges and current consumption for auxiliary voltage input/output.

Mechanical Reversing Starter

Explains the function and assignments of the mechanical reversing starter.

Electronic Reversing Starter

Describes the optional electronic reversing starter and its advantages over mechanical starters.

Micro Switch Load Capacity

Presents load capacity diagrams and service life data for micro switches.

SMARTCON Control Unit Power Supply

Lists possible voltage ranges and frequency for the SMARTCON control unit power supply.

Actuator Connection Options

Details connection options for power and control signals based on actuator size and version.

Miscellaneous Technical Data

Lists miscellaneous technical data like ambient temperature, protection class, and color options.

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